SB-2-601-C Page 5
Heavy top or
bottom pattern
Heavy right or left
side pattern
Heavy center pattern
Split spray pattern
Jerky or fluttering spray
Unable to get round spray
Will not spray
Starved spray pattern
Excessive overspray
Excessive fog
Dry spray
Chart 1 For Model Numbers FLG-513, FLG-606 and FLG-626 Spray Guns
Spray Gun
Spray Gun
No. on
Ref. No. 2
Ref. No. 3
Fluid
Model
Computer
Air
Air Cap
Fluid Tip
Tip
Number
Number
Cap
Part No.
Computer No.
Part No.
Computer No.
Size
FLG-513-316
611104
3
FLG-1-3
690001
FLG-102-16K
690004
1.6 (Std.)
FLG-606-116
611100
1
FLG-1-1
690000
FLG-102-16K
690004
1.6 (Std.)
FLG-626-322
611102
3
FLG-1-3
690001
FLG-102-22K
690006
2.2 (Std.)
FLG-102-18K
690005
1.8 (Std.)
FLG-102-14K
690003
1.4 (Opt.)
Optional tips for FLG guns available as service parts only.
TROUBLESHOOTING
CONDITION
CAUSE
CORRECTION
Horn holes plugged.
Obstruction on top or bottom of fluid tip.
Cap and/or tip seat dirty.
Left or right side horn holes plugged.
Dirt on left or right side of fluid tip.
Remedies for the top-heavy, bottom-heavy, right-heavy, and left-heavy patterns:
1. Determine if the obstruction is on the air cap or the fluid tip. Do this by making a test spray
pattern. Then, rotate the cap one-half turn and spray another pattern. If the defect is inverted,
obstruction is on the air cap. Clean the air cap as previously instructed.
2. If the defect is not inverted, it is on the fluid tip. Check for a fine burr on the edge of the fluid
tip. Remove with #600 wet or dry sand paper.
3. Check for dried paint just inside the opening; remove by washing with solvent.
Clean. Ream with non-metallic point.
Clean.
Clean.
Clean. Ream with non-metallic point.
Clean.
Fluid flow too high for atomization air
(pressure feed).
Material flow exceeds air cap's capacity.
Spreader adjustment valve set too low.
Atomizing pressure too low.
Material too thick.
Fluid adjusting knob turned in too far.
Atomization air pressure too high.
Fluid pressure too low (pressure feed only).
Spreader adjusting valve set too high.
*Loose or damaged fluid tip/seat.
Material level too low.
Container tipped too far.
Obstruction in fluid passage.
Loose or broken fluid tube or fluid inlet nipple.
Dry or loose fluid needle packing nut.
Fan adjustment screw not seating properly.
Air cap retaining ring loose.
No air pressure at gun.
Internal mix or pressure feed air cap and tip
used with suction feed.
Fluid pressure too low.
Fluid needle adjusting screw not open enough.
Fluid too heavy for gravity feed.
Inadequate material flow.
Low atomization air pressure.
Too much atomization air pressure.
Gun too far from work surface.
Improper stroking (arcing, gun motion too
fast).
Too much or too fast-drying thinner.
Too much atomization air pressure.
Air pressure too high.
Gun tip too far from work surface.
Gun motion too fast.
Gun out of adjustment.
Balance air pressure and fluid pressure.
Increase spray pattern width with spreader
adjustment valve.
Thin or lower fluid flow.
Adjust.
Increase pressure.
Thin to proper consistency.
Back out counterclockwise to achieve
proper flow.
Reduce at transformer or gun.
Increase fluid pressure (increases gun
handling speed).
Adjust.
Tighten or replace.
Refill.
Hold more upright.
Backflush with solvent.
Tighten or replace
Lubricate or tighten.
Clean or replace.
Tighten.
Check air supply and air lines.
Change to proper suction feed air cap and tip.
Increase fluid presssure at tank.
Open fluid needle adjusting screw.
Thin material and/or change to larger tip size.
Back fluid adjusting screw out to first thread, or
increase fluid pressure at tank, or change to
larger tip size.
Increase air pressure and rebalance gun.
Reduce pressure.
Adjust to proper distance.
Move at moderate pace, parallel to work surface.
Remix properly.
Reduce pressure.
Decrease air pressure.
Adjust to proper distance.
Slow down.
Adjust.
*Most common problem.
