Devair PROdry Скачать руководство пользователя страница 6

6

TROUBLESHOOTING GUIDE

C) Fault Alarm

A) Water downstream of dryer

1. Residual free moisture remaining in

downstream pipelines

2. Air by-pass system is open

3. Inlet and Outlet connections are

reversed

4. Temperatures surrounding air lines

downstream of dryer have dropped

below dryers dew point rating.

5. Excessive free moisture (bulk liquid)

at dryer inlet

6. Condensate not being automatically

drained

Drain mechanism is clogged or

inoperative.

Drain line is restricted or frozen.

7. Dryer overloaded resulting in

elevated dew point.

8. Refrigeration system not functioning

properly resulting in elevated dew

point.

1. Inlet air strainer clogged

2. Excessive air flow

3. Separator filter clogged.

4. Freezing of moisture in evaporator

because of refrigeration system

improperly functioning.

1. Dryer overloaded resulting in high

air outlet temperature.

2. Refrigeration system not function-

ing properly resulting in high air

outlet temperature.

3. Unit functioning normally but

thermostatic switch is malfunction-

ing or not securely mounted.

Blow out system with dry air

Check valve positions

Check for correct connection

Insulate or heat trace air lines exposed

to low ambients or dry air to lower

dew point

Install separator ahead of dryer

B) High pressure drop across 

dryer

SYMPTOM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

Replace drain mechanism if inoperative

Open drain line

Check inlet air temperature and

pressure, flow rate (compressor

capacity) and ambient air temperature

See D below

Clean inlet air strainer

Check flow rate

Replace filter sleeve

See D below

See A 7

See D below

Contact qualified refrigeration repair-

man or manufacturer’s service depart-

ment

Check power to unit

Close disconnect switch

Check for continuity

Have electrician check electrical

connections

Check minimum/maximum tempera-

ture ranges

Clean ambient air filter

Clean condenser

Replace fan motor or fan control

switch

Contact qualified refrigeration repair-

man or manufacturer's service depart-

ment

Check wiring

D) Refrigeration system not

     functioning properly

1. When dryer on/off switch in on or

     "I" position

2. Refrigerant compressor cycles on

    and off

a. Power failure

b. Line disconnect switch open

c. Blown fuses, open breaker

d. Faulty wiring, loose terminals

a. High or low ambient conditions

b. Ambient air filter clogged

c. Condenser fins clogged

d. Fan motor or fan control switch

malfunction

e. Refrigerant leak

f. Low voltage

Содержание PROdry

Страница 1: ...nt in compliance with national and local electrical codes Standard equipment is supplied with NEMA 1 electrical enclosures and is not intended for installation in hazardous environments Disconnect power supply to equipment when per forming any electrical service work 3 Breathing air Air treated by this equipment may not be suitable for breathing without further purification Refer to OSHA standard ...

Страница 2: ...acle of proper voltage NOTE Models 50 and 75 115v only Install plug in receptacle rated for 20 amps Units are supplied with 20 amp plug NOTE Refrigeration system is designed to run continu ously and should NOT be wired to cycle on off with the air compressor I O e a m e Ta Ambient Air Filter Electrical Connection Control Panel Air Inlet Connection Serial Number Tag Drain Connection Air Outlet Conn...

Страница 3: ... 0 62 20 0 57 18 0 51 25 29 0 82 27 0 76 25 0 71 23 0 65 35 41 1 16 38 1 08 35 0 99 32 0 91 Model 50 58 1 64 54 1 53 50 1 42 45 1 27 75 87 2 46 81 2 29 75 2 12 68 1 93 100 116 3 29 108 3 06 100 2 83 91 2 58 125 145 4 12 135 3 82 125 3 54 114 3 23 D Maximum flow capacity 1 For dryers without an aftercooler installed upstream Flow capacity in scfm m 3 min 180 F 82 C inlet temperature 160 F 71 C inle...

Страница 4: ... off compressed air supply to the dryer and depressurize B Remove top panel C Remove two screws holding side panel and remove side panel by sliding upwards D Disconnect drain tube from bulkhead fitting in cabinet base To remove press the plastic collar in toward the fitting while pulling the tube out of the fitting E Remove bowl push bowl up turn bowl 1 8th turn to your left and pull straight down...

Страница 5: ...ssurize B Remove top panel C Remove two screws holding side panel then remove side panel by sliding upwards D Disconnect drain tube from bulkhead fitting in cabinet base To remove press the plastic collar in toward the fitting while pulling the tube out of the fitting E Remove bowl push bowl up turn 1 8th turn to your left and pull bowl straight down F Remove drain tube fitting from bottom of bowl...

Страница 6: ... connection Insulate or heat trace air lines exposed to low ambients or dry air to lower dew point Install separator ahead of dryer B High pressure drop across dryer SYMPTOM POSSIBLE CAUSE S CORRECTIVE ACTION Replace drain mechanism if inoperative Open drain line Check inlet air temperature and pressure flow rate compressor capacity and ambient air temperature See D below Clean inlet air strainer ...

Страница 7: ...um maximum volts 98 127 0 3 1 0 3 1 9 7 9 7 9 7 A L F S p m A d a o L l l u F 0 2 0 2 5 1 5 1 5 1 s p m a e z i S e s u F t i u c r i C h c n a r B Compressor Volts phase Hz 115 1 60 1 1 1 1 1 1 7 6 7 6 7 6 A L R s p m a d a o L d e t a R 0 3 6 0 3 6 0 7 3 0 7 3 0 7 3 A R L s p m a r o t o R d e k c o L 0 5 2 1 0 5 2 1 5 4 6 5 4 6 5 4 6 t u p n i s t t a W Overload Thermal and Current Auto Reset C...

Страница 8: ...low Across Condenser cfm 60 50 Hz 830 690 m3 min 60 50 Hz 23 5 19 5 Electrical Data Unit 208 230 1 60 0 6 1 0 3 2 z H e s a h p C A V 3 5 2 7 8 1 s t l o v m u m i x a m m u m i n i M Full Load Amps FLA 13 3 0 2 s p m a e z i S e s u F t i u c r i C h c n a r B Compressor 0 6 1 0 3 2 8 0 2 z H e s a h p s t l o V Rated Load amps RLA 12 2 Locked Rotor amps LRA 65 8 0 9 3 2 t u p n i s t t a W t e s...

Страница 9: ...ront of Dryer Outside Right Side of Dryer Inside COMPONENT LOCATIONS RC Models 20 thru 125 All Voltages LT SW FPS CT HTS FM OLT M RC Front of Dryer Outside Right Side of Dryer Inside COMPONENT LOCATIONS LEGEND SW On Off Switch OLT Thermal Overload M Compressor Motor RC Run Capacitor HTS High Temperature Switch LT Fault Light FPS Fan Pressure Switch FM Fan Motor TB Terminal Block CT Contactor w 115...

Страница 10: ...EIGHTS Models 20 25 35 Model Weight 20 79 lbs 36 kg 25 80 lbs 36 kg 35 81 lbs 37 kg 718 mm 317 mm 105mm 1 9 16 40mm 5mm 217mm 1 25mm 6mm 257mm 5 1 16 128 mm 257mm 216mm 41mm 130mm 105mm 287mm 1 1 2 38mm 168mm 21mm 327 mm ...

Страница 11: ... DIMENSIONS AND WEIGHTS Models 50 and 75 Model Weight 50 150 lbs 68 kg 75 155 lbs 70 kg 933mm 117mm 1 1 2 38mm 429mm 5mm 419mm 25mm 21mm 151 4 387mm 87 16 213mm 425mm 6mm 129mm 39mm 175mm 160mm 232mm 59mm ...

Страница 12: ...12 DIMENSIONS AND WEIGHTS Models 100 and 125 Model Weight 100 187 lbs 85 kg 125 189 lbs 86 kg 1 1 ...

Страница 13: ...49 Overload Compressor 115 1 60 5925 571 12 5925 571 12 5925 571 12 5925 571 15 5925 571 15 Overload Compressor 208 230 1 60 5925 571 13 5925 571 13 5925 571 13 5925 571 16 5925 571 16 Overload Compressor 220 240 1 50 5925 571 14 5925 571 14 5925 571 14 5925 571 14 5925 571 14 Switch fault light w conn 03 7419 02 03 7419 02 03 7419 02 03 7419 03 03 7419 03 Condenser Fan Fan Motor 115 1 60 6105 226...

Страница 14: ...3 13 5910 103 13 Switch fault light w conn 03 7419 03 03 7419 03 Condenser Fan 9 6 2 2 5 0 1 6 9 6 2 2 5 0 1 6 r o t o M n a F 5 8 7 3 5 0 1 6 5 8 7 3 5 0 1 6 e d a l B n a F Refrigeration System Compressor 230 1 60 4130 106 73 4130 106 73 Compressor 220 240 1 50 4130 106 74 4130 106 74 9 1 2 1 1 0 3 1 4 9 1 2 1 1 0 3 1 4 r e s n e d n o C Hot gas by pass valve 4130 690 22 4130 690 22 2 1 5 6 1 0 ...

Страница 15: ...NOTES 15 ...

Страница 16: ...red portion of the warranty applying to the original product based on the original date of purchase and or date of manufacture as outlined above There is no other expressed warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one 1 year from date of purchase to the extent permitted by law and any and all implied warranties are excluded ...

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