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 11

 

2. 

The total

CAUTION 

Low flue gas temperatures increase the risk of 
condensation. Adjust the total temperature at or higher 
then 204°C (400°F) in order for the heat exchanger 
warranty to remain in force. 

3.3.3 Combustion 

Check 

 vent temperature should be between 204 

and 302°C (400 and 575°F). If not, check for improper 
air temperature rise, pump pressure, nozzle size or a 
badly soothed heat exchanger. 

 

IMPORTANT

 

The heat exchanger metal surfaces may have oil and the 
baffle insulation also contains binders. These products will 

3.3.7  Supply Air Temperature Rise Test 

burn or evaporate when the unit operates for the first time. 

1. 

Operate the burner for at least 10 minutes; 

Because of that, the smoke reading may be skewed during the 
first minutes of operation. Therefore, the unit must operate 
during at least 60 minutes before taking any readings to adjust 
the combustion quality. Let the unit cool down before making 
any adjustments. 

 

IMPORTANT

 

The combustion check verification MUST be performed after 
the nozzle replacement or the burner cleaning. After these 

2. 

Measure the air temperature in the return air plenum; 

manipulations, the combustion parameters are necessarily 

3. 

Measuring the air temperature in the largest trunk 
coming off the supply air plenum, just outside the 
range of radiant heat from the heat exchanger. 0.3 m 
(12") from the plenum of the main take-off is usually 
sufficient; 

modified. Refer also to the burner instruction manual.  

 

1. 

Pierce a test hole in the flue pipe, approximately 18 inches 
from the furnace breech. Insert the smoke test probe into 
the hole. For installation using a sidewall venting, use the 
orifice provided on the breech plate; 

4. 

The temperature rise is calculated by subtracting the 
return air temperature from the supply air 
temperature; 

2. 

From a cold start, let the unit operate for about 5  minutes; 

3. 

Set the burner air setting until you have between 0 and 1 
on the Bacharach Scale (or a ‘’trace’’); 

5. 

If the temperature rise is lower or exceeds the 
temperature specified in Table 6, change to the next 
lower or higher blower speed tap, until the 
temperature rise falls to the target. If the excessive 
temperature rise cannot be increased or reduced by 
changing fan speed, investigate for ductwork 
obstructions, dirty or improper air filter, improper firing 
caused by improper pump pressure or nozzle sizing. 

4. 

Take a CO

2

 sample at the same test location where the 

#1 smoke reading was taken and make note of it. 
Example: 13.8% of CO  or 2.5% of O ; 

2

2

5. 

Adjust the burner air setting to obtain a CO

reading 1.5% 

lower (or a O

2

 reading 2.0% higher) than the reading 

associated with the ‘’trace’’ of smoke. Example: 12.3% of 
CO  or 4.5% of O ; 

2

2

3.3.8  Limit Control Check 

6. 

This method of adjusting the burner will result in clean 
combustion (Bacharach smoke scale between 0 and a 
‘’trace’’) and ensure the proper functioning of the system. 
The optimum CO

After operating the furnace for at least 15 minutes, restrict 
the return air supply by blocking the filters or the return air 
register and allow the furnace to shut off on High Limit. 
The burner will shut off but the blower will continue to run. 

2

 level is around 12% to 13% (or 3.5% to 

5.0% of O ). 

2

 

Remove the obstruction and the burner should restart 
after a few minutes. The time required for the restart also 
depends on the adjustment of the blower “OFF” delay. 

3.3.4 

Draft Regulator adjustment 

On chimney installations only, a barometric draft regulator 
(supplied with the furnace) must be installed, in order to ensure 
proper draft through the furnace. The barometric damper must 
be mounted with the hinge pins in a horizontal position and the 
face of the damper vertical for proper functioning (see 
instructions included with the damper.) After the furnace has 
been firing for at least five minutes, the draft regulator should 
be set to between -0.025" and -0.060" W.C. 

3.3.9  Restart after Burner Failure 

1. 

Set the thermostat lower than room temperature; 

2. 

Press the reset button on the burner primary control 
(relay); 

3. 

Set the thermostat higher than room temperature; 

4. 

If the burner motor does not start or ignition fails, turn 
off the disconnect switch and CALL A QUALIFIED 
SERVICE TECHNICIAN. 

3.3.5 

Overfire pressure test 

The overfire draft that is taken through the observation port, 
located above the burner, is a measurement necessary to 
determine if there is a blockage in the heat exchanger or the 
flue pipe. Refer to the Technical Specifications in this manual 
for overfire pressure values. A high pressure condition may be 
caused by excessive combustion air, due to the air band being 
too wide open, or a lack of flue draft (chimney effect) or some 
other blockage, such as soot in the secondary section of the 
heat exchanger or the use of an oversize nozzle input or high 
pressure pump. 

 

 
 

 

CAUTION 

Do not attempt to start the burner when excess oil has 
accumulated, when the furnace is full of vapour or when 
the combustion chamber is hot. 

3.3.6  Vent Temperature Test  

1. 

After having adjusted the burner combustion, insert a 
thermometer into the test hole in the breech pipe; 

Содержание AMP098SD

Страница 1: ...ard Sherbrooke Qc Canada J1L 1V8 Manufactured by Dettson Industries Inc Attention Do not tamper with the unit or its controls Call a qualified service technician INSTALLER SERVICE TECHNICIAN Use the information in this manual for the installation servicing of the furnace and keep the document near the unit for future reference HOMEOWNER Please keep this manual near the furnace for future reference...

Страница 2: ...1 3 3 9 Restart after Burner Failure 11 4 MAINTENANCE 12 4 1 CLEANING THE HEAT EXCHANGER 12 4 2 CLEANING THE BLOCKED VENT SHUT OFF DEVICE BVSO 12 4 3 CLEANING OF THE BURNER HEAD 12 4 4 CHANGING THE NOZZLE 12 4 5 CHANGING THE OIL FILTER 12 4 6 CHANGING THE AIR FILTER 12 5 FURNACE INFORMATION 13 TABLES Table 1 Blower speed adjustments 4 speed motors 8 Table 2 Supply air adjustments ECM variable spee...

Страница 3: ...hould be installed in your residence and properly maintained to warn early on of a potentially dangerous fire Also the house should be equipped with approved and properly maintained fire extinguishers Non observance of the safety regulations outlined in this manual will potentially lead to consequences resulting in death serious bodily injury and or property damage a It is the homeowner s responsi...

Страница 4: ...n code for oil burning equipment ANSI NFPA 31 Installation of oil burning equipment ANSI NFPA 90B Warm air heating and air conditioning systems ANSI NFPA 211 Chimneys Fireplaces Vents and solid fuel burning appliances ANSI NFPA 70 National Electrical Code CSA C22 1 Canadian Electrical Code or CSA C22 10 Only the latest issues of these codes may be used 2 1 POSITIONING THE FURNACE WARNING Fire and ...

Страница 5: ...e manner regardless of the discharge position of the furnace Refer to Figure 4 for additional details 2 3 ELECTRICAL SYSTEM CAUTION The exterior of the unit must have an uninterrupted ground to minimize the risk of bodily harm if ever an electrical problem develops A green ground screw is supplied with the control box for that purpose The appliance must be installed in accordance with the current ...

Страница 6: ...instructions in this section Failure to properly vent this furnace can result in in death bodily injury and or property damage To ensure the safe and proper functioning of an oil furnace it must always be connected to a flue with sufficient draft or to an approved side wall venting system In addition it is strongly recommended to perform a complete inspection of all the existing venting systems No...

Страница 7: ...FF DEVICE BVSO FOR CHIMNEY VENTING Refer to oil furnace installation codes relative to combustion and ventilation air requirements Consult Section 2 1 in this manual specifically for units installed in an enclosed space CAUTION It is imperative that this device be installed by a qualified service technician Home air exhausters are common Bathroom and kitchen fans power vented clothes dryers and wa...

Страница 8: ...table as well as the air flow tables 7 and 8 based on static pressure finer filter must be installed on the oil supply line to the furnace inside the building where the unit is located This is a requirement in order for the heat exchanger warranty to remain in force Check your local codes for the installation of the oil tank and accessories Table 1 Blower speed adjustments 4 speed motors At the be...

Страница 9: ... 1 2 POSITION USGPH OFF OFF A 0 70 ON OFF B 0 60 OFF ON C 0 50 ON ON D ALL 2 13 INSTALLATION OF ACCESSORIES WARNING Electrical shock hazard Turn OFF electrical power at the fuse box or service panel before making any electrical connections and ensure a proper ground connection is made before connecting line voltage Failure to do so can result in death or bodily injury 2 13 1 Humidifier HUM The 120...

Страница 10: ...depends on the adjustments that were made on the electronic board that controls the blower Refer to Sections 2 11 and 2 12 as well as the CFM tables 7 and 8 for more details Note A detailed operating sequence of the oil burner is outlined in the instructions provided with the burner 3 3 CHECKS AND ADJUSTMENTS 3 OPERATION 3 3 1 Purging the oil line 3 1 START UP Open the bleed port screw and start t...

Страница 11: ...s taken and make note of it Example 13 8 of CO or 2 5 of O 2 2 5 Adjust the burner air setting to obtain a CO2 reading 1 5 lower or a O2 reading 2 0 higher than the reading associated with the trace of smoke Example 12 3 of CO or 4 5 of O 2 2 3 3 8 Limit Control Check 6 This method of adjusting the burner will result in clean combustion Bacharach smoke scale between 0 and a trace and ensure the pr...

Страница 12: ...o the unit 5 If ignition does not occur turn off the disconnect switch and call a qualified service technician 4 3 CLEANING OF THE BURNER HEAD When ordering replacement parts please specify the complete furnace model number and serial number Once annually remove the retention head and electrodes from the drawer assembly and remove all foreign matter if necessary Also clean the extremity of the bur...

Страница 13: ...rvice telephone Day Night Dealer name and address START UP RESULTS Nozzle Pressure Lb in 2 Burner adjustments Primary air Fine air Drawer Assembly CO2 Smoke scale Bacharach Gross stack temperature F Ambient temperature F Chimney draft W C Overfire draft W C Test performed by ...

Страница 14: ...PSIG 155 145 135 155 145 Combustion air adjustment turbulator damper 0 1 50 0 2 1 2 25 0 1 50 0 2 AFUE From CSA B212 standard and Canadian regulation 85 6 85 3 84 0 85 6 85 3 AFUE From ASHRAE 103 standard and US regulation 85 1 85 0 83 3 85 1 85 0 Volts Hertz Phase Rated current Amps Minimum ampacity for wire sizing Amps Max fuse size Amps Control transformer VA External control power available He...

Страница 15: ...2 ON 0 50 13 60 sec 13 60 sec 38 3 min D 1 ON 2 ON All 13 30 sec 100 30 sec 100 2 min No adjustment required A C size PreRun On Delay CFM Level Time ShortRun On Delay CFM Level Time Off Delay CFM Level Time All No delay No delay 100 90 sec PreRun and ShortRun are the periods of time when the blower starts at very low CFM to minimize the distribution of cool air in the system and then runs up to no...

Страница 16: ...F FURNACE 1 5 08 cm 2 2 54 cm 1 5 08 cm 2 BOTTOM FURNACE 2 Ø 2 54 cm 1 3 5 08 cm 2 4 BACK FURNACE OPPOSITE SIDE OF THE BURNER 1 7 62 cm 3 2 54 cm 1 7 62 cm 3 PLENUM OR HORIZONTAL WARM AIR DUCT WITHIN 6 ft OF FURNACE 2 5 08 cm 2 5 08 cm 2 5 08 cm 2 FURNACE 2 N A 5 08 cm 2 N A FLUE PIPE AROUND FLUE PIPE 22 86 cm 9 22 86 cm 9 22 86 cm 9 FRONT FURNACE BURNER SIDE 1 45 72 cm 18 45 72 cm 18 45 72 cm 18 ...

Страница 17: ...Figure 9 Furnace dimensions 17 ...

Страница 18: ...Figure 10 Wiring diagram 4 speed motor PSC 18 ...

Страница 19: ...Figure 11 Wiring diagram variable speed motor ECM 19 ...

Страница 20: ...Figure 12 Parts list with 4 speed motor PSC 20 B50064H ...

Страница 21: ...LOWER SLIDE One slide included 34 B03441 BLOWER DIVIDER 35 B03451 REAR BAFFLE 36 B03427 REAR PANEL ASSEMBLY Panel insulation and baffles included 37 B03471 REAR PANEL INSULATION 38 B03457 01 ELECTRICAL KIT BLOWER 39 L01I001 CAPACITOR 5MF 40 B01024 CAPACITOR HOLDER 41 B03456 ELECTRICAL KIT BOARD 42 R99G004 ELECTRONIC BOARD UTEC 1158 110 43 B03440 ELECTRICAL BOX 44 L01F009 TRANSFORMER 120 24Volt 40V...

Страница 22: ...Figure 13 Parts list with variable speed motor ECM 22 B50074H ...

Страница 23: ...0513 BLOWER SLIDE One slide included 33 B03441 BLOWER DIVIDER 34 B03451 REAR BAFFLE 35 B03427 REAR PANEL ASSEMBLY Panel insulation and baffle included 36 B03471 REAR PANEL INSULATION 37 B03242 ELECTRONIC KIT BLOWER 38 B03243 ELECTRICAL KIT BLOWER 39 B03456 ELECTRICAL KIT BOARD 40 R99G003 ELECTRONIC BOARD UTEC 1168 41 B03440 ELECTRICAL BOX 42 L01F009 TRANSFORMER 120 24Volt 40VA 43 B03438 SUPPORT EL...

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