EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE
6. Be certain that all water passages and oil galleries have been thoroughly cleaned and
dried. Install new cup plugs using a coating of good grade non-hardening sealant such
as Loctite® 620 or equivalent."
42.3.1
Inspection of the Cylinder Block
Perform the following for cylinder block inspection:
1. Remove the cylinder liners and check to determine whether liner replacement is necessary.
Refer to section 16.2.
2. Measure the bore of each cylinder with cylinder bore gauge (J–5347–B) which has a dial
indicator calibrated in 0.0001 in increments.
3. Measure cylinder block bore, at the positions on axis 90 degrees apart. If the diameter
does not exceed the dimensions, the block may be reused.
NOTE:
The above measurements are average gauge readings at each position. Also, the
out-of-round must not exceed 0.0254 mm (0.001 in).
Location
DD13
DD15
DD16
A
159 mm to 159.04 mm
(6.259 to 6.261 in.)
167 to 167.04 mm (6.5748
to 6.5763 in.)
167 to 167.04 mm (6.5748
to 6.5763 in.)
B
142 to 142.02 mm 58
(5.590 5.591 in.)
149 to 149.04 mm (5.866
to 5.8677 in.)
149 to 149.04 mm (5.866
to 5.8677 in.)
Table 42-1
Acceptable Cylinder Bore Diameters
All information subject to change without notice.
DDC-SVC-MAN-0081 2010
Copyright © 2010 DETROIT DIESEL CORPORATION
42-13
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