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Troubleshooting

EN

22 / 28

06/2020

Troubleshooting

List of user infos related to the tools

Number

Description

Procedure

I004

Span failure

1- Span value from torque sensor is outside bounds.
2- Try once again to start the tool with no mechanical
constraints. If the problem occurs again, contact your
Desoutter representative for support.

I005

Offset failure

1- Offset value from torque sensor is outside bounds.
2- Try once again to start the tool with no mechanical
constraints. If the problem occurs again, contact your
Desoutter representative for support.

I026

Tool maintenance alarm n1

1- The tool tightening counter has been reached.

I027

Tool maintenance alarm n2

1- The tool tightening counter has been reached.

I038

Tool logs

1- Unexpected tool software exception.
2- Log file has been generated by the tool.
3- Contact your Desoutter representative for support.

I046

Abnormal battery current

1- Abnormal battery current consumption. Check the
Pset settings.
2- This error can be due to wrong speed settings.

I063

Battery pack removed

1- Battery pack removed from the tool detected.
2- After few seconds, the tool will shutdown

I065

External start ignored

1- External start detected but ignored.
2- Check tool and external start configuration.

I103

Invalid rotary selector direction

1- Change the direction of the rotary selector.
2- Verify that the rotary selector is in correct position
or not damaged.

I205

Torque settings

1- Invalid Torque setting: torque is greater than tool
characteristics.
2- Check Pset settings with the tool characteristics.

I206

Speed settings

1- Invalid speed setting: speed is greater than tool
characteristics.
2- Check Pset settings with the tool maximum speed.

I210

Invalid Pset selected

1- The selected Pset does not match the Pset selectable
in the Assembly Process.

I211

Invalid trigger configuration

1- The tool connected to the system is not equipped
with the trigger required by the trigger configuration.
2- Adjust your trigger configuration to the tool or
change the tool according to the trigger configuration.

I224

IGBT too hot

1- Power electronics too warm.
2- Let the system cool down.

I251

No Pset selected

1- No Pset selected.
2- Select a Pset.

I270

Time settings

1-Invalid Time setting|2-Check Pset settings with cor-
rect time value settings

W010

Tool calibration expired

1- The tool calibration date has expired.
2- A tool calibration needs to be done to ensure the
measurement accuracy.

W028

Battery tool version error

1 - Battery tool version and system version are not
compatible.

W030

The battery is low.

1- The battery is low.
2- Recharge the battery.

W033

Tool time error

1- The tool time is not set correctly. The tightening re-
sults will not be time stamped.
2- Connect the tool to the system to set date and time.

Содержание 6151569760

Страница 1: ... 6151659730 EPBA 14 900 4Q 6151659740 EPBA 17 700 10S 6151659750 EPBA 17 700 4Q 6151569760 Download the latest version of this document at http www desouttertools com info 6159929410_EN WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future referen...

Страница 2: ...structions 13 How to use the tool 13 Results monitoring 16 Results collection and analysis 17 Service 18 Firmware version on tool display 18 Tool information from tool display 18 Tool test with CVIMONITOR 18 Tool identification with CVIMONITOR 18 Maintenance Instructions 18 Read before maintenance 18 Instructions for transducerized tools 19 Preventive Maintenance 19 Service alarm on tool display 1...

Страница 3: ...ard tools maintenance typical for that period expressed in time operation hours or otherwise The product warranty relies on the correct use maintenance and repair of the tool and its component parts Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Desoutter or their Certified Service Partners during the warranty period is not covered by the warra...

Страница 4: ...eneral overview EPBA tools are cordless pistol nutrunners They are hand held by the operator and powered by a Desoutter battery pack On delivery the tool display is protected by a password Tools are delivered with 6 Psets which are configurable from the tool display or from CVI CONFIG The last 100 results can be displayed on the computer for analysis with CVIMONITOR The last 1000 results can be di...

Страница 5: ... buttons Technical data Voltage V 18 V or 36 V Output drive Model Type EPBx 8 1800 10S Sq 3 8 EPBx 8 1800 4Q Hex 1 4 F EPBx 14 900 10S Sq 3 8 EPBx 14 900 4Q Hex 1 4 F EPBx 17 700 10S Sq 3 8 EPBx 17 700 4Q Hex 1 4 F EPBx stands for EPB EPBA EPBC Torque range Nm Model Min Nominal Max EPBx 8 1800 10S 1 5 7 8 EPBx 8 1800 4Q 1 5 7 8 EPBx 14 900 10S 4 12 14 ...

Страница 6: ... with 18 V EPBx 8 1800 10S 1800 900 EPBx 8 1800 4Q 1800 900 EPBx 14 900 10S 900 540 EPBx 14 900 4Q 900 540 EPBx 17 700 10S 700 400 EPBx 17 700 4Q 700 400 EPBx stands for EPB EPBA Weight Model kg lb EPBx 8 1800 10S 1 2 20 EPBx 8 1800 4Q 1 2 20 EPBx 14 900 10S 1 2 20 EPBx 14 900 4Q 1 2 20 EPBx 17 700 10S 1 2 20 EPBx 17 700 4Q 1 2 20 EPBx stands for EPB EPBA EPBC The weight is given without the batte...

Страница 7: ...n degree 2 environment Indoor use only Accessories Optional accessories eDOCK 6158119760 Side handle 6153970160 Tracker 6158132600 Required accessories Battery pack 18 V 2 5 Ah 6158132660 Battery pack 36 V 2 5 Ah 6158132670 Battery pack charger 6158132700 ...

Страница 8: ...E Usage recommendations for battery packs Ensure a longer service life of the battery pack Unplug the battery pack when the tool is not used Do not leave the battery pack on the charger when the charger power supply is off How to connect the tool to CVIMONITOR Plug a battery pack to the tool Connect eDOCK to the tool and to the USB port of the computer Respect the connection order Launch CVIMONITO...

Страница 9: ...EN Installation 06 2020 9 28 How to install optional accessories Refer to the user manual dedicated to the accessory available at https www desouttertools com resource centre ...

Страница 10: ...reverse button Right button Left button Validate Save Quit Pset The sound is disabled The sound is enabled The battery pack is full The battery pack is low How to disable the passwords On delivery passwords are enabled 1 by default Pset and Maintenance passwords are used to protect settings against hazardous changes A red padlock is displayed on the top line of the main screen Press this button du...

Страница 11: ...disable all password protections The procedure is the same to set up a new Maintenance password Sound torque unit Sound The tool can emit sounds to alert the operator in case of problems or events that may happen during the tightening operation Sounds can be set for the following topics tightening out of tolerances calibration procedure preventive maintenance low battery hardware failure maintenan...

Страница 12: ...trol with angle monitoring or Angle control with angle monitoring Target torque The torque value to reach Target angle The angle value to reach Min max torque Torque values which define the min max torque tolerances Min max angle Angle values which define the min max angle tolerances Abort angle Safety angle value to stop the tool Abort torque Safety torque value to stop the tool Start torque This...

Страница 13: ... tool How to select the Pset to run Go to the main screen Select the Pset to run Press this button during 2 seconds Press this button to reach Pset Go to Enable tick the box to enable this Pset save and validate Starting the tool Fit the tool with a suitable socket Select the appropriate Pset Hold the tool by means of the handle and apply to the fastener to be tightened WARNING Risk Of Injury As t...

Страница 14: ...wnshift torque 5 Pset start torque 6 Angle start 7 Min angle 8 Max angle Examples Both torque and angle within tolerances will lead to a green LED reporting Torque within tolerances and angle below tolerances will lead to red yellow status red LED For tools running in severe applications it may happen that reports are null when the battery is low ...

Страница 15: ... Angle threshold 5 Pset start torque 6 Min angle 7 Target angle 8 Max angle For tools running in severe applications it may happen that reports are null when the battery is low Reporting LEDs 1 Red 2 Green 3 Yellow How to read the tightening report LED color Description Action to do Green Accept report None ...

Страница 16: ...fication on tightening benches Ergostop allows a smoother tool stop to reduce the torque reaction on the operator When delivered this function is disabled Go to the main screen Press this button during 2 seconds Go to Ergostop Use the buttons to enable or disable the function save and validate How to wake up EPBA tools The tool display switches off automatically after 2 minutes of inactivity Press...

Страница 17: ...ults collection and analysis Connect the tool to a PC by using the eDOCK device Launch CVI ANALYZER to collect and display the last 1000 results CVI ANALYZER CVI ANALYZER is intended to analyze and import export tightening data with results curves filters profiles Test for 90 days free of charge CVI ANALYZER 1 user 6159276960 CVI ANALYZER 5 users 6159276970 CVI ANALYZER 25 users 6159276980 ...

Страница 18: ...lick Start audio test The tool emits a sound The green tick displayed indicates the function is working properly Tool identification with CVIMONITOR Click this icon Click Tool identification Go to the bottom of the screen and click Read tool A green tick indicates the reading is successful Maintenance Instructions Read before maintenance WARNING Connection Hazard The tool can start unexpectedly an...

Страница 19: ...f tightenings refer to the table below depending on which occurs sooner Maintenance frequency 500 000 tightenings Service alarm on tool display An alarm can be displayed when service is required This icon is displayed One of the service levels is displayed see below When no service is required none is displayed A sound is heard It is possible to set 3 service levels Level Number of tightenings Ser...

Страница 20: ...ble drift of the tool torque or after any change of tool element In the manual mode the standard procedure is executed Measurements and values are typed manually by the operator The equipment required is as follows Tool equipped with a torque transducer in line CVIMONITOR Delta measuring unit Click this icon Click Tool calibration The standard procedure is as follows 1 Select the Pset to execute 2...

Страница 21: ...run during around 1 minute and will stop automatically Click Stop motor align to stop the process before the end Release the trigger Declaring fixed accessories A fixed accessory mounted on a tool must be declared in this screen Click this icon Click Tool identification Select the type of accessory and fill in the parameters Click Write to tool It is mandatory to calibrate the tool equipped with t...

Страница 22: ...ection 1 Change the direction of the rotary selector 2 Verify that the rotary selector is in correct position or not damaged I205 Torque settings 1 Invalid Torque setting torque is greater than tool characteristics 2 Check Pset settings with the tool characteristics I206 Speed settings 1 Invalid speed setting speed is greater than tool characteristics 2 Check Pset settings with the tool maximum sp...

Страница 23: ... problem occurs again contact your Desoutter representative for sup port E018 Torque out of range 1 The target torque value is above the tool maximum torque 2 Check Pset settings with tool characteristics E029 The battery is empty 1 The battery back is discharged The tool cannot tighten 2 Recharge the battery pack E031 Battery error 1 Abnormal battery voltage The tool cannot tighten 2 Recharge the...

Страница 24: ...outter representative for support E227 Motor stalled 1 Motor stalled could be missing phase wrong motor tune or power electronics failure 2 Try once again 3 If the problem occurs again contact your Desoutter representative for support E228 Drive error 1 Software failure 2 Restart the system 3 If the problem occurs again contact your Desoutter representative for support ...

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Страница 28: ...icles Off Road General Industry Desoutter offers a comprehensive range of Solutions tools service and projects to meet the specific demands of local and global customers in over 170 countries The company designs develops and delivers innovative quality industrial tool solutions including Air and Electric Screwdrivers Advanced Assembly Tools Advanced Drilling Units Air Motors and Torque Measurement...

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