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9 -5 Table of periodical maintenance and checking

Please read "Engine Instruction Manual1' furnished separately.

О :Check or Clean О :RepIacement

f t

:Only first time

List of maintenance

and inspection

daily

every

250h

every

500h

every

lOOOh

Engine

Checking on oil level and stain of oil

Checking on cooling water

Checking on fan belt

Checking on fuel and drain

Checking on battery acid level

Checking on for water and oil leakage

Checking on bolts and nuts for

looseness

Checking on exhaust color,sound and

vibration

Checking on meters and warning lamps

Replacement of engine oil

Replacement of engine oil filter cartridge

Clean air cleaner element

Checking on specific gravity of battery

Cleaning radiator

Replacement of fuel filter

☆ О

Cleaning fuel tank

Replacement of air cleaner element

Replacement of corrosion resistor cartridge

Checking on rubber suspension

Checking on nylon and rubber hose

Checking on lining

Generator

Checking on generator case grounding

Checking on insulation resistance

Checking-on terminal and connected section

Checking on generator bearing

^ Contact distributor or our office.

A This symbol represent first time of inspection, next time is ordinary schedule.

- 7 3

Содержание DCA-600SPK

Страница 1: ...51 73 343 384 55 89 4932 77 34 06 3412 26 03 58 395 279 98 46 996 312 96 26 47 843 206 01 48 4012 72 03 81 4842 92 23 67 3842 65 04 62 8332 68 02 04 861 203 40 90 391 204 63 61 4712 77 13 04 4742 52 2...

Страница 2: ...duct or property damage N ote This symbols show handling precautions for effective operation and many years of satisfactory operation Some of the items shown by CAUTION1 may also cause death or seriou...

Страница 3: ...k for new ones No Parts name Parts number No Parts name Parts number 1 Safety instruction B9211 0040 6 Warning moving part B9040 0040 2 Warning exhaust gas B9042 0000 7 Warning fire accident B9045 000...

Страница 4: ...r in a place where exhaust gases stays Do not use the machine indoors or in storehouse tunnel ship hold tank etc of poor ventilation If it becomes necessary to use the machine in the above places the...

Страница 5: ...l cover closed and the terminal bolts tightened while the machine is running A low voltage is generated even when the machine is in low speed idle operation Be sure to stop the machine completely Do n...

Страница 6: ...an cause severe injury I Rotary unit which runs at a high speed is located in the machine Note that it is very dangerous if you touch it Be sure to close the door and lock it during operation When the...

Страница 7: ...hips etc and hazardous objects oil powder etc near the machine Wipe off spilt fuel and oil A WARNING HOT COOLANT can cause severe scalds I If the radiator cap is opened while the water temperature is...

Страница 8: ...e Using square timbers as shown right put each machine making sure that the weight is even V 7 Do not operate the machines in the state of stacking to prevent felling or dropping accidents A CAUTION H...

Страница 9: ...ry may be ignited and exploded by sparks For maintenance of the machine disconnect the ground cable on the ground side U The battery acid is dilute sulfuric acid Improper handling will cause unexpecte...

Страница 10: ...ol or take some drugs Otherwise it may cause unexpected accidents or injury During checking or maintenance be sure to put on suitable clothes and protectors Do not put on baggy clothes necklace etc be...

Страница 11: ...cause it is not strong enough for lifting and may cause a falling accident When lifting the machine use the two hangers located at the roof center Keep out under the lifted machine I Do not lift or do...

Страница 12: ...er 20 breather pipe 3 output terminal 12 air cleaner 21 fuel tank 4 battery 13 coolant reserve tank 22 corrosion resistor 5 fuel in 14 oil drain pump 23 hanger rod 6 engine oil in 15 fuel drain plug 2...

Страница 13: ...panel light switch 11 synchronizing lamp 12 single parallel change over switch 13 frequency change over switch 1 2 3 4 5 6 7 operating panel 21 tachometer 22 throttle lever 23 oil pressure gauge 24 o...

Страница 14: ...n the machine is used at 180Grpm it indicates the total time approximately 20 more than the actual operation time gauge This is normal when it indicates 75 to 95 C during operation N ote If it indicat...

Страница 15: ...ator to batteries It is normal when it indicates the range of 0 or This meter indicates the fuel level in the fuel tank This meter indicates the oil temperature of the engine oil It is normal when it...

Страница 16: ...always pointing below the rated current The current of each phase can be checked using the ammeter change over switch 3 AC voltmeter AC Voltmeter This meter indicates AC output voltage Make sure that...

Страница 17: ...amp This lamp goes on during low speed operation 3 Warning lamp nit This monitor indicates the following failures if any one of them occurs High jacket water temperature WATER TEMP This lamp goes on w...

Страница 18: ...pplied at the tank 5 1 4 Check on fuel See p 37 j D Battery acid level failure LOW LEVEL When battery acid is running low this lamp goes on and distilled water should be supplied to the battery 5 1 5...

Страница 19: ...wise the engine may not be able to be stopped by normal operation or it may cause damage to the electric equipment Functions STOP This switch should be set in this position unless the machine is in op...

Страница 20: ...dle When stop of the engine turn the speed change over switch to this position and put the machine in cooling operation for a few minutes before turn the starter switch to OFF position HIGH Setting th...

Страница 21: ...le parallel change over switch In case of operation of single unit turn this switch to the side of SINGLE1 In case of parallel operation turn the switch to the side of PARALLEL In the parallel mode th...

Страница 22: ...ltage and counter clockwise to decrease it Adjust the voltage to the rated voltage with this regulator Turn the handle toward the HIGH side to increase die speed and toward the LOW side to decrease it...

Страница 23: ...of the engine By this the idling speed is adjustable in the range of 750 to 900 rpm IDLE SPEED 3 Trouble indicator lamps LEI and LE2 RED BLUE These ari These are the indicator lamps for trouble shoot...

Страница 24: ...ifting the machine use two the hangers loca the roof center Keep out under the lifted machine Do not lift or do not transport the machine during operation as it may cause damage to the fan or serious...

Страница 25: ...running generates vibration during operation of the machine When installing the machine be sure to observe the following points Install the machine horizontally on a solid foundation Operation on an...

Страница 26: ...fficient space is required at the top of the machine to allow hot air exhaust air from the radiator and exhaust gases to be discharged and to supply water to the radiator When the machine is operated...

Страница 27: ...rallel operation be sure to shut down the other machine The machine is designed with double voltage specification which allows the output voltage of 200 V class or 400 V class to be selected with the...

Страница 28: ...g for 400 V or the like will make a surplus To prevent them from missing pile and tighten the plates Turn the change over switch on the voltage change over board to the voltage you require S Mount the...

Страница 29: ...are too small in size for the length the input voltage of the load drops which lowers the working efficiency or causes failure in operation Select the length and size of cable so that the voltage drop...

Страница 30: ...re operating the machine Do not use damaged cables to prevent electric shock Insufficient tightening of bolts will generate heat at connections which may result in fire accidents When connecting make...

Страница 31: ...figure indicates a sample connection of one of the 3 phase Apply the connecting method also to other phases N ote In connecting a cable be sure to tighten the connection completely with a wrench Loos...

Страница 32: ...caution in load connection Be sure to provide a switch for turning the load ON and OFF between the output terminal block and the load Note that the use of the breaker of the machine for turning the lo...

Страница 33: ...unding certainly to prevent the electric shock by leak 1 Case grounding of the machine Use the grounding wire which sectional area conforms to the local rule Provide the grounding rod to satisfy the g...

Страница 34: ...wire to prevent catching on it 3 If the lead wire is not long enough for the connection connect it as directed below 1 Connect the lead wire and the extension wire by soldering or sleeve coupling sec...

Страница 35: ...oltage parts Before operating dose the door and lock the side door for safe operation and for prevention of noise Note If the warning lamp lights stop the engine and check the cause of it Note Check f...

Страница 36: ...achine Inspection 1 Checking on engine oil Read the instruction manual for the engine furnished separately Checking the level of engine oil by the dipstick Make sure the oil level is always between H...

Страница 37: ...upply additional water immediately needs to be checked But the radiator cap should be opened once a week to check that water is full in the radiator When closing the radiator cap after water level is...

Страница 38: ...truction manual for the engine furnished separately Press about 6kg the position shown by arrow mark middle of belt with your thumb The bend should be within the range of 10 15mm 4 Check on fuel Be su...

Страница 39: ...thes or skin wash it out with a large volume of water immediately If it gets in your eyes wash with a large volume of water immediately and consult your doctor In the worst case it will put out your e...

Страница 40: ...arts Check for loose bolts and nuts Loose parts should be tightened firmly Particularly make check on the fitting of air cleaner muffler turbo charger etc disconnection of electric wiring short circui...

Страница 41: ...N speed change over switch START AUTOMATIC IDLING frequency change over switch required frequency single parallel change over switch single starter switch START starter switch RUN engine start lip Whe...

Страница 42: ...control panel to the position of START AUTOMATIC IDLING 4 Turn the frequency change over switch to either 50Hz or 60Hz 5 Turn the single parallel change over switch to single side 6 Turn fully the st...

Страница 43: ...high speed run is required sooner and the engine is warm enough due to former running turn the speed change over switch to HIGH In this mode automatic idling system is neglected and engine rpm will f...

Страница 44: ...onds and set the starter switch to RUN position 5 Pull the heater switch to ON Preheat lamp goes on and the preheating starts automatically After about 80 seconds the preheat lamp goes out and the pre...

Страница 45: ...ch to OFF and repeat the item 4 to 6 after 2 minutes interval In the case of temperature over 13 C even outer low temperature the preheat lamp shall be not lighted and the APS shall be not operated Th...

Страница 46: ...ncy meter to the rated by the throttle lever Set the voltmeter to the rated by the voltage regulator Note Do not turn the speed change over switch to LOW position during load operation or else the gen...

Страница 47: ...e starter switch in Stop position The engine will stop immediately 5 Turn the battery switch to OFF Note Do not leave the machine keeping the battery switch at ON the battery is discharged 6 Remove th...

Страница 48: ...nt 101 C oil pressure failure OIL PRESS A When the oil pressure falls abnormally the device acts Set point 1 Ox fuel level failure FUEL LEVEL When fuel supply is necessary because of fuel shortage the...

Страница 49: ...rnor characteristics etc For this reason it is requested for easy paralleling to select the quite same type of the generating sets for manufacturer model etc Study this manual carefully before paralle...

Страница 50: ...turn on and off alternately recheck the cable connections for correct phase sequence 6 At the instance when the synchronizing lamps tum off turn on the breaker on the No 2 set Note The generators can...

Страница 51: ...mmeters show an imbalance in loading make it in equal loading by adjusting the throttle lever for engine rpm The set is to undertake more load sharing when the engine rpm is adjusted higher while less...

Страница 52: ...cross current occurs between the alternators and trips the circuit breakers due to over current 3 Watch the fuel level during parallel operation Note If fuel runs out during parallel operation the ru...

Страница 53: ...kers on the load side 2 Turn off the main circuit breaker on each generating set 3 Shut down each engine referring to r 5 5 Shut down See p 46 j off MACHINE CIRCUIT BREAKER OFF LOAD CIRCUIT BREAKER I...

Страница 54: ...mmended oil viscosity is SAE 10W 30 all season type Use oil according to ambient temperature referring to the table below Ambient temperature C 30 20 10 0 10 20 30 S A E 2 0 S A E 3 0 t S A E 5 W 2 0...

Страница 55: ...ected within the range of 30 50 Standard mixing rate of LLC and operating ambient temperature are as shown below 30 1 0 C 40 2 0 V 50 3 0 C In general LLC needs to be replaced after 2 years of use 3 T...

Страница 56: ...e change over valve lever to the position as shown in Fig l and screw in the two plugs 3 Precaution in piping and operation For the piping use an oil resistant pipe with an inside diameter of approxim...

Страница 57: ...C o n n e c t i o n of o u t s i d e f u e l t a n k To f u e l F i 1 t To e n g i n e F r o m l o a d e d f u e l t a n k Fig l Use of loaded fuel tank e r 56...

Страница 58: ...from the battery may be ignited and exploded by sparks For maintenance of the machine disconnect the cable on the ground side The battery acid is dilute sulfuric add Improper handling will cause unex...

Страница 59: ...d cable last While the battery is being charged open all the liquid plugs to discharge thegas Keep the battery away from fire to prevent unexpected explosion Handle the battery carefully to prevent el...

Страница 60: ...oster cable B connected to the engine block of the machine in trouble Remove the clip of the booster cable B connected to the terminal of normal machine Remove the clip of the booster cable A connecte...

Страница 61: ...ving parts at a high speed is located in the machine Care should be taken during operation When the machine needs checking or maintenance be sure to stop it in advance A WARNING ELECTRIC SHOCK can kil...

Страница 62: ...tion or maintenance be sure to stop it in advance Even after the machine stops the inside of the bonnet is still hot Wait until the engine is cooled sufficiently A CAUTION BATTERY Battery generates fl...

Страница 63: ...protectors Do not put on baggy clothes necklace etc because they are easily caught by projections which may cause injuries CAUTION Handling of waste liquid Waste liquid from the machine should be rece...

Страница 64: ...rtridge Cleaning of radiator Checking for terminal and connection of the circuit Checking on generator bearing Checking every 250 hours is also required 1000 hours Checking every 1000 hours Cleaning i...

Страница 65: ...the plug 4 Turn on the battery switch Turn on the switch on the oil pump to suction the oil from the pump After seeing no more oil comes out turn off the switch on the pump Note Do not allow a no load...

Страница 66: ...he cartridge When mounting tighten the cartridge from 3 4 to 1 turn by using filter wrench after the packing is fitted to the seal of the filter base After the element is replaced run the engine for a...

Страница 67: ...nt and clean the element with dry and clean compressed air While it is being cleaned check the element for any damage Replace if necessary Before installing the air cleaner wipe off dirt on the elemen...

Страница 68: ...cable from the output terminal as shown at below Turn ON the circuit breaker and measure the insulation resistance between the output terminal bolt and the bonnet If the measured resistance is less th...

Страница 69: ...vity is as shown below Liquid Chargin temp rate 2 0 0 1 0 1 0 0 1 28 1 29 1 30 9 0 1 26 1 27 1 28 8 0 1 24 1 25 1 26 7 5 1 23 1 24 1 25 Each value has a deviation of 0 01 When the charging rate is bel...

Страница 70: ...rom 1 2 to 3 4 turn by hand after the packing is fitted to the seal of the filter base After the cartridge is replaced discharge air in the fuel piping For details refer to the instruction manual for...

Страница 71: ...damage to the fin or tube 3 Checking for terminal and connection of the circuit Check for main and sub circuit whether there are no abnormality such as loosening corrosion and burning etc 4 Checking...

Страница 72: ...0 181 4300 Two elements are used 3 Replacement of corrosion resistor cartridge Close the valve on the corrosion resistor cartridge Remove the cartridge type element cartridge using filter wrench 3 Cle...

Страница 73: ...on nylon and rubber hose Check on the nylon and rubber hose whether they are hardened or deteriorate Contact distributor or our office to replace the nylon hose and rubber hose if necessary 6 Checking...

Страница 74: ...d vibration 0 Checking on meters and warning lamps 0 Replacement of engine oil Replacement of engine oil filter cartridge Clean air cleaner element 0 Checking on specific gravity of battery Cleaning r...

Страница 75: ...t a high speed is located in the machine Care should be taken during operation When the machine needs checking or maintenance be sure to stop it in advance A WARNING ELECTRIC SHOCK cankill High voltag...

Страница 76: ...to stop it in advance Even after the machine stops the inside of the bonnet is still hot Wait until the engine is cooled sufficiently CAUTION PARTS can bum skin A CAUTION BATTERY Battery generates fla...

Страница 77: ...engine Blinded air cleaner Replace element Oi1 shortage Supply Engine stop by oil failure Oil pressure switch failure Replace Blinded oil filter Replace element Cooling water shortage Supply High jack...

Страница 78: ...ltmeter failure Replace AVR failure Contact distributor or our office VR failure Applied load causes load voltage drop Burned rotary rectifier Contact distributor or our office AVR failure Burned main...

Страница 79: ...ine Instruction Manual furnished separately A CAUTION Stacking Improper stacking of machines may cause falling or dropping accidents When stacking other machines on this machine be sure to observe the...

Страница 80: ...No 2 or equivalent FUEL TANK CAP 490 L ENGINE OIL OVERALL 119 L QUANTITY FILTER 6 1 L COOLANT OVERALL 112 L QUANTITY 2 RESERVE TANK 4 5 L LENGTH 0VERALL 3 5580 m m S WIDTH OVERALL 1650 m m E HEIGHT 24...

Страница 81: ...A I R I N I oo H E A T E D A I R A N D E X H A U S T G A S O U T VI EW CENTER OF G RA V I 12 2 Outline drawing...

Страница 82: ...NCHRONIZING LA M P f i RESISTOR SW 2 SINGLE PAR CHANGE OVER SWITCH SW 3 VOLTAGE CEANGE OVER SWITCH u PANEL LIGHT SWl PANEL LIGHT SWITCH A J D 1 1 N 1 X 4 V i t t l i l t r l i i f r i f t t i d e Coo...

Страница 83: ...LO R VJJtt COLOR 3 B 3fLmn BRACK R RED 2 2 2 2mm L CITE w WH IT B M i H 1 BR BROWN Y YELLOW 5 Sinn G EH L B LIGHT BLUE 2 x 2hue GR CRAY LG LIGHT GIIIIN V V IO L E T 0 D ANGB M A RK 1 2 5mm P P EfK STA...

Страница 84: ...is device uses an oil level regulator This regulator is normally installed on the side of the oil pan T h e oil level is controlled by the solenoid valve valve and float on the communicating tube 2 oi...

Страница 85: ...k once a week although this device is equipped r 5 1 1 Checking on engine oil See p 35 j Replacement time and replacement procedure of oil is same as the machine does not equip this device r 9 2 1 Rep...

Страница 86: ...otection against any accident such as electrocution resulting from the trouble This relay detects any leakage and it immediately trips the circuit breaker when that leakage occurs The set current valu...

Страница 87: ...he tripping time The earth leakage relay has setting selection in range of tables 1 and 2 by changing over the slide switch mode of the rated set current value and the tripping time Table 1 setting of...

Страница 88: ...e the slide switch mode of the requested set current value and the tripping time mentioned on the table 1 and 2 or on the name plate Change over the slide switch knob to the confirmed mode Slide softl...

Страница 89: ...wire which sectional area is 5 5mm 2 or larger Usually it is possible that using attached grounding rod But if grounding resistance is over 100 0 provide the grounding rod which surface area contacte...

Страница 90: ...sition This allows the breaker to be turned to ON again The leakage relay once it is activated holds its activated state until the reset button is pressed or the machine is stopped T Z S A D T E H A S...

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