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FOREWORD

* Your machine is a portable type diesel generating set.

* Do not install, operate or repair this machine without reading this operating manual.

This generator set (machine) must be operated by a person having sufficient knowledge

and skill for the sake o f safety.

Notes on instruction manual

* This instruction manual explains correct operation and maintenance of the machine to

ensure its performance.

Incorrect handling o f the machine may lead to a serious injury or decease.
Before using, be sure to read this manual carefully.
Particularly, the items under11 Safety precautions",

"A WARNING" and "A CAUTION" must be read thoroughly.

* Keep this manual in the case behind the rear or side door for future reference.

* Read the contents of the warranty card attached to the machine.

* If this manual becomes illegible by spot or damage, contact distributor or our office to

new manual.

Содержание DCA-10LSX

Страница 1: ...84 55 89 4932 77 34 06 3412 26 03 58 395 279 98 46 996 312 96 26 47 843 206 01 48 4012 72 03 81 4842 92 23 67 3842 65 04 62 8332 68 02 04 861 203 40 90 391 204 63 61 4712 77 13 04 4742 52 20 81 3519 5...

Страница 2: ...operation and maintenance of the machine to ensure its performance Incorrect handling of the machine may lead to a serious injury or decease Before using be sure to read this manual carefully Particu...

Страница 3: ...g operation 28 5 4 Shutdown 29 5 5 Protection device 30 6 Lubrication cooling water and fuel 31 6 1 Engine oil 31 6 2 Cooling water 32 6 3 Fuel 32 7 Handling of battery 33 7 1 Caution on battery charg...

Страница 4: ...pecifications 47 11 2 AC generator specifications for custom voltage 49 11 3 Outline drawing 50 11 4 Generator connection diagram 52 11 5 Engine wiring diagram 58 12 Options instruction Manual 60 12 1...

Страница 5: ...duct or property damage Note This symbols show handling precautions for effective operation and many years of satisfactory operation Some of the items shown by A CAUTION may also cause death or seriou...

Страница 6: ...ct distributor or onr office specifying the nameplate No shown below and ask for new ones No Parts name Parts number No Parts name Parts number 1 Warning exhaust gas B9052 0000 5 Cantion hightemp B904...

Страница 7: ...e machine are wet it will result in a death or serious injury When a wiring work is required be sure to turn OFF the circuit breaker and stop the machine Keep the output terminal cover closed and the...

Страница 8: ...explosion H Fuel and oil are flammable Incorrect handling results in danger of ignition or fire When fuel needs to be supplied to the machine be sure to stop the engine Refrain from smoking Keep the...

Страница 9: ...as shown right put each machine making sure that the weight is even S Do not operate the machines in the state of stacking to prevent falling or dropping accidents ______________________ A CAUTION HO...

Страница 10: ...bums When the battery acid gets on your clothes or skin wash it out with a large volume ofwater immediately If it gets in your eyes wash with a large volume of water immediately and consult your docto...

Страница 11: ...cian must install an isolation transfer switch Serious injury or death may result without this transfer switch A CAUTION Transportation Do not lift the machine at the support hook or the ladder becaus...

Страница 12: ...d parts names 1 CONTROL PANEL 2 FUEL IN 3 HANGER ROD 4 DOOR LATCH 5 SUPPORT HOOK FOR ROPE 6 AIR INTAKE 7 EXHAUST GAS OUTLET 8 COOLANT IN 9 FUEL DRAIN PLUG 10 OIL DRAIN PLUG 11 COOLANT DRAIN PLUG 12 VE...

Страница 13: ...1 AC GENERATOR 7 OIL FILTER 2 DIESEL ENGINE 8 OIL LEVEL GAUGE 3 ADR CLEANER 9 RADIATOR 4 FUEL TANK 10 COOLANT RESERVE TANK 5 FUEL FILTER 11 BATTERY 6 OIL INLET 12 THREE WAY VALVE OPTION DCA 10LSX 9...

Страница 14: ...CIRCUIT BREAKER 6 AC CIRCUIT BREAKER for RECEPTACLE OPTION 7 STARTER SWITCH 8 ENGINE MONITOR NUMBER INDICATION RUN HOURS LAMP INDICATION FUEL LEVEL PREHEAT WARNING LAMPS WATER TEMP OIL PRESS CHARGING...

Страница 15: ...he tank when there becomes only one lamp turned on The table below shows the relation between numbers of tum on lamps and foel level Numbers of lamps turned on Color of lamps Fuel level L DCA 6LSX Fue...

Страница 16: ...into the connected load Make sure that it is always pointing below the rated current When running the three phase and single phase loads together this meter Indicates total current of them When runni...

Страница 17: ...y stop device immediately operates to shut down the engine automatically 2 Oil pressure failure If this machine is in normal operation this lamp stays off When the starter switch is turned to RUN posi...

Страница 18: ...n to start the engine when the air temperature is low Set the switch in this position until the preheat lamp goes off and then set it in the start position 2 Speed control device Throttle lever This l...

Страница 19: ...s with over current the handle of the breaker stops between ON and OFF positions This is what is called the trip condition In this case push the handle down to the OFF position to reset it or else it...

Страница 20: ...port hooks on the both side The detail as machine size is referred to l Specifications See p 47 48J_____________________ 3 2 Installation of machine A WARNING ENGINE EXHAUST can kill Insufficient vent...

Страница 21: ...Installation procedure Install the machine horizontally on a solid foundation Provide a space of more than about lm at the side of the control panel and fuel feed port to ensure correct operation and...

Страница 22: ...e too small in size for the length the input voltage of the load drops which lowers the working efficiency or causes failure in operation Select the length and size of cable so that the voltage drop e...

Страница 23: ...ore operating the machine H Do not use damaged cables to prevent electric shock Insufficient tightening of bolts will generate heat at connections which may result in fire accidents When connecting ma...

Страница 24: ...t Terminal 50 Hz or 60 Hz Use U V for 200V 220V U N V T I T 1 Phase Load 3 Wire Output Terminal 50 Hz or 60 Hz Use U N V N for 100V 110V 3 Precaution in load connection Be sure to provide a switch for...

Страница 25: ...he grounding rod to satisfy the grounding resistance which conforms to the local rule 3 Precaution in grounding C DSelect a shady and highly moist place and burry the grounding rod in such way that it...

Страница 26: ...e cause of it Note Check for leaks of oil water exhaust gases and for unusual noise 5 Shut down 5 Checking prior to operation A WARNING MOVING PARTS can cause severe injury Rotary unit which runs at a...

Страница 27: ...is high steam or hot water will spout out During operation or immediately after stopping the machine do not open the radiator cap while the water temperature is high When cooling water needs to be che...

Страница 28: ...the quantity of fuel prior to operation to prevent lack of fuel during operation Loosen the drain plug of the fuel tank from time to time and remove sediment s and water at the bottom of the tank h it...

Страница 29: ...heck for loose bolts and nuts Loose parts should be tightened fmnly Particularly make check on the fitting of air cleaner muffler turbo charger etc disconnection of electric wiring short circuit and l...

Страница 30: ...re than 5 sec i preheat lamp check the preheat lamp goes off I starter switch START i starter switch RUN engine startup I ipoperation about 5 minutes sufficiently when it is cold warm u throttle lever...

Страница 31: ...uired 4 If engine starts up set free the starter switch Make sure that Toil Pressure Failure and insufficient charge in the warning lamp unit goes off 5 Drive the machine for warming up the engine for...

Страница 32: ...plete combustion White Abnormal combustion of oil due to failure of oil 2 Adjustment during operation Set the frequency meter to the rated by the frequency adjust screw Set the voltmeter to the rated...

Страница 33: ...NG position and put the machine in cooling operation for about 5 minutes 4 Set the starter switch in STOP position The engine will stop immediately 5 Remove the key fiom the starter switch and keep it...

Страница 34: ...ne indicate by warning lamp function Oil pressure failure low lubricating oil OIL PRESS When the oil pressure falls abnormally the device acts Set point 0 049MPa High jacket water temperature WATER TE...

Страница 35: ...e 2 Oil viscosity Recommended oil viscosity is SAE 10W 30 all season type Use oil according to ambient temperature referring to the table below Ambient temperature C 30_______ 20 10 0________ 10______...

Страница 36: ...following percentages are recommended for each ambient temperature 30 15 C 40 20 C 50 3ffC In case of replenishment use LLC of the same brand and the same density Normally LLC should be replaced ever...

Страница 37: ...rom the battery may be ignited and exploded by sparks For maintenance ofthe machine disconnect the cable on the ground side The battery acid is dilute sulfuric acid Improper handling will cause unexpe...

Страница 38: ...le last While the battery is being charged open all the liquid plugs to discharge the gas Keep the battery away from fire to prevent unexpected explosion Handle the battery carefully to prevent electr...

Страница 39: ...d to the engine block ofthe machine in trouble Remove the clip ofthe booster cable B connected to the terminal ofthe normal machine Remove the clip ofthe booster cable A connected to the terminal1 1 o...

Страница 40: ...re should be taken during operation J f l 4 When the machine needs checking or maintenance be sure 7 to stop it in advance A CAUTION HOT PARTS can burn skin High temperature parts are located in the m...

Страница 41: ...nd protectors Do not put on baggy clothes necklace etc because they are easily caught by projections which may cause injuries ______________ _____________ A CAUTION Handling of waste liquid Waste liqu...

Страница 42: ...filter element 500 hours Check every 500 hours Replace air cleaner element Clean radiator 1000 hours Check every 1000 hours Clean inside of fuel tank Adjust fuel injection nozzle 2000 hours Check eve...

Страница 43: ...ce engine oil filter cartridge Replace the engine oil filter cartridge at 50 hours only first time and every 200 hours after second time Remove the drain plug and discharge oil completely in advance R...

Страница 44: ...leaner cartridge parts number ELEM ENT DCA 6LSX DCA 10LSX Y06020 46337 Y06020 46335 2 Check fan belt Refer to the instruction manual for the engine furnished separately 3 Replace engine oil Refer to 8...

Страница 45: ...ging Over 1 28 Over chargedfneed adjustment 1 25 1 28 Optimal charging 1 24 1 25 Average Below 1 24 Low chargedfneed adjustment In determining the specific gravity at a temperature other than 20 C use...

Страница 46: ...ank completely and wash out deposits and water collected inside the tank 2 Adjust fuel injection nozzle DCA 10LSX 8 8 Check every 2000 hours 1 Measure the engine compression pressure 2 Check the valve...

Страница 47: ...place engine oil filter Clean on air cleaner element Check fan belt Clean fuel filter element Replace fuel filter element Check battery gravity Clean radiator Replace air cleaner element 1 Adjust fuel...

Страница 48: ...s checking or maintenance be sure V to stop it in advance A CAUTION HOT PARTS can burn skin High temperature parts are located in the machine Care should be taken during operation When the machine nee...

Страница 49: ...Replace filter Over heat water temperature Cooling water shortage Supply Fan belt looseness Adjust Blinded core of radiator Cleaning Engine thermostat failure Repair Voltmeter will not operate Voltmet...

Страница 50: ...refer to the instruction manual for the engine provided separately A CAUTION Stacking Improper stacking of machines may cause falling or dropping accidents When stacking other machines on this machine...

Страница 51: ...tor NO OF POLES 4 SPEED 1500 min 1 1800 min 1 1500 min 1 1800min INSULATION class F MANUFACTURE KUBOTA MODEL D905 K3A TYPE 4 cycle water cooled diesel engine swirl chamber type NO OF CYLINDERS 3 7 2 0...

Страница 52: ...OF POLES 4 SPEED 1500 rain 1 1800 mm1 1500 min1 1800 min 1 INSULATION class F MANUFACTURE KUBOTA MODEL D1403 K3A TYPE 4 cycle water cooled diesel engine swirl chamber type NO OF CYLINDERS 3 80 0 X 92...

Страница 53: ...Rated output kVA 6 Rated voltage V 100 110 115 120 200 220 230 240 Rated current A 60 0 54 5 52 5 50 0 30 0 27 3 26 1 25 0 DCA 10LSX Frequency Hz 50Hz Rated output kVA 8 Rated voltage V 100 110 115 1...

Страница 54: ...MONITOR 5 C I R C U I T S E E A K E R HIRISER INDICATION RUM HOURS i INDICATION PREHEAT FUEL LHVEL l RNIHG LAMPS WATER TEMP OIL PRESS CHAGIMG 8 C I R C U I T B R E A K E R l o r R E C E P T A C L E 0...

Страница 55: ...CIRCUIT BREAKER NUMBER INDICATION RUN HOURS LAMP INDICATION FUEL LEVEE PREHEAT WARNING LAMPS WATER TEMP OIL PRESS CHARGING 6 CIRCUIT BREAKER for RECEPTACLE SOpt i on FUEL COOLANT IN 9 5 MB 2 7 1 6 j...

Страница 56: ...TION TERMINAL R R E S IS T O R Re R B C T IF IE R CON 1 2 OUTPUT RECEPTACLE CN1 1 1 CN2 C O N N E C T O R Vis1 from u t e t l i i g wire side TO FUSE BOX F 4 i 2 CO X b 3 g S3 rt 5 S p 3 o ra s t r t...

Страница 57: ...F I E R CON 1 2 OUTPUT RECEPTA CLE TERMINAL BOARD J K ACC 50 19 50 CN3 Sri GR L 0 1 2 AVR 1 t i 3 2 _ I a v i TERMINAL BOARD U N V J 3 B lK 1 __ l CN 1 1 CN2 0 On f t C n X CO S w 1 1 o cr fo cn 3 n 1...

Страница 58: ...R E S IS T O R Re R E C T I F I E R CON 1 2 OUTPUT RECEPTA CLE O P T I ON A J X G 5 5 U 1 U2 VI r J f C N 1 CN2 CN3 C O N N E C T O R View i n i n s e r U a f f w i r e s i d e TO F U S E BOX F 4 a 0...

Страница 59: ...i f i e r J C o n b i r i a t i o n T e r m i n a l s 3 D H V C o m b i n a t i o n T e r m i n a l s CB2 3 Circuit Breaker tor Reeeptaele CON 2 VPbase Cwtjtnt Rteepta ele 0 t i n W I R E S I Z B C O...

Страница 60: ...i f i e i J C o n b l n a t i c n T e r m i n a I s U N V C o m b i n a t i o n T e r m i n a l s CB2 C i r c u i t B reaker for R eeep tacJ CON 1 2 l Pliaia O utput R e c e p ta c l e i Op t i on W 0...

Страница 61: ...57 B r u s h l e s s AC G e n e r a t o r...

Страница 62: ...L BOARD 4 7 J ACC 50 19 3D 0 1 04 X W i r e S i z e WIRING COLOR CODE 1 COLOR COLOR 3 1 SLACK a 2 m m 1 i SLUE V f 1 1 1 2SM 25 1 BR BHDVfH Y YELLOW G GREEN LB LIGHT BLUB GR GRAY LG LIGHT m i v V V IO...

Страница 63: ...COLOR CODE 3 8 3 Bmf SYMBOL COLOR SYMBOL COLOR S Sni BLACK E RED 3 L BLUE W W H IT E 2 2 r f BH BROWN YELLOW 1 2 5 1 2 S irf G GREEW LB BLua G S GRAY LG 1 V V IO L E T 0 ORANGE NO MARK 0 75 f P UK 05...

Страница 64: ...91 204 63 61 4712 77 13 04 4742 52 20 81 3519 55 03 13 495 268 04 70 8152 59 64 93 8552 20 53 41 831 429 08 12 772 734 952 31 3843 20 46 81 383 227 86 73 3812 21 46 40 4862 44 53 42 3532 37 68 04 8412...

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