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Installation Instructions 

Page 3 of 7                                                 

www.demello-offroad.com

 

FJ Cruiser swing out gate 
 

 

5.)  Re-install the factory bolts and nuts in the door to plug 

the holes.  

 

6.)  Make sure to install the bearings in the order shown. 

The large bearing on the bottom, then the seal (not 
shown goes over it then slide the gate over the 
greased shaft. Then install the smaller bearing shown 
followed by the large washer. The nut can then be 
screwed on.  

 

7.)  Tighten the nut, once the nut is tighten, continue to 

tighten it while moving the whole gate up and down 
and side to side. It is best to have someone help you 
with this step.  

 

8.)  Once you are sure the gate is free from any slack or 

movement. Insert the carter pin and bend over the 
edges.  

 

9.)  There is an aluminum cap that caps off the exposed 

nut and greased bearings. We recommend a rubber 
mallet to gently tap the cover into place. So you don

’t 

scar it. There is also a set screw that holds the cap in 
place. Be sure to tighten it without over tightening it.  
 

Содержание Swing out Gate

Страница 1: ...Toyota FJ Cruiser DEMELLO OFFROAD www demello offroad com 12785 magnolia ave Riverside ca 92503 Suite 1 phone 1 951 735 4417 fax 1 951 735 4644 Kit contents 1 Swing out gate 1 carter pin 1 large bear...

Страница 2: ...out gate portion 1 Step one un package your rear swing out gate It s important to lay everything out before you get started 2 Locate the hinge hardware for your swing out gate You will need to grease...

Страница 3: ...aller bearing shown followed by the large washer The nut can then be screwed on 7 Tighten the nut once the nut is tighten continue to tighten it while moving the whole gate up and down and side to sid...

Страница 4: ...hinge later on Do not use this as your only way to grease the bumper when you are installing it Make sure you follow step 2 11 The latch system is pretty simple but if you have any questions about it...

Страница 5: ...e T handle is inserted all the way into the latch Notes Full lock position be sure when gate swings open that you DO NOT let it fly open with out holding on to it The lock out position is designed to...

Страница 6: ...olts use washers on the back and nylock nuts to secure the cans to the gate 2 The bottom two bolts are threaded into the gate so use the two washers on the inside of the can holder Leave the cans loos...

Страница 7: ...mello offroad com FJ Cruiser swing out gate Professional installation required by a competent mechanic User accepts all responsibility for proper installation and maintenance of item Demello Off Road...

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