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Detail 3.

 

Score and remove 1.75” (5cm) of the jacket to

 

expose 

the black core

.

Shave the black material from the bus wires along

 

the 

edges of the core, then cut away the center

 

material 

to free the bus wires.

en cut a

Cut the .125” x 2.5” (.3 x 6cm) piece of shrink

 

sleeve

 

in half. Slide the sleeves over each bus wire,

 

leaving .5"

(1cm) of bus wire exposed. Apply heat to

 

shrink the sleeves.Slide a .5” x 1.5” (1 x 4cm) shrink 
sleeve over

 

the

 

two bus wires so that .75” (2cm) 

covers the cable

 

body

 

and .75” (2cm) covers the bus 

wires. Apply

 

heat to

 

shrink the sleeve. While the 

sleeve is still

 

hot, use

 

needle-nose pliers to squeeze 

the sleeve

 

between the

 

bus wires. To ensure a 

watertight seal,

 

hold the pliers

 

in place until the sleeve 

cools.

Using a pipe strap (not supplied), fasten the

 

standoff

 

bracket to the pipe.
Insert the connector body through the bracket,

 

then

 

attach the junction box (not supplied) to the

 

connector

 

body

.

Push the cable through the connector body,

 

moving 

the

 

grommet, the gland washer, and the

 

connector 

cap to

 

the connector body. Then tighten

 

the

 

cap to the 

body.
Attach the non-insulated ring connector to the cold

 

lead,

 

then use the grounding screw to attach the

 

ring

 

connec-tor to the standoff bracket.
Using the closed-end crimp connectors, connect

 

the 

bus

 

wires to 14 AWG power feed wires

.

Push the connection into the junction box, then

 

attach

 

the gasket and cover.

7.

8

.

9

.

10

.

15

.

14

.

11

.

12

.

13

.

PCK-TT 

and PCK-C6 

Installation Instructions continued...

Cable with braid

1.

Slide the braid back from the end of the cable and
squarely remove 1.5” (4cm) from the end of the cable,
ensuring that the conductors do not touch each other.

2.

Slide a 

0.

5” x 1.5” (.64 x 4cm) shrink sleeve over the

end of the cable, covering only 1” (3cm) of the cable.

3.

Apply heat to shrink the sleeve. While the sleeve is still
hot, use needle-nose pliers to squeeze the end of the
sleeve. To ensure a watertight seal, hold the pliers in
place until the sleeve cools.

4.

Slide the braid over the shrink sleeve, then twist the

end of the braid into a cold lead.

Cable with braid and Overjacket

 (CO)

1.

Score and remove 3” (8cm) of the overjacket from the

end of the heater.

2.

Slide the braid back from the end of the cable and

squarely remove 1.5” (4cm) from the end of the cable,

ensuring that the conductors do not touch each other.

3.

Slide a .25” x 1.5” (.64 x 4cm) shrink sleeve over the

end of the cable, covering only 1” (3cm) of the cable.

4.

Apply heat to shrink the sleeve. While the sleeve is
still

 

hot, use needle-nose pliers to squeeze the end of

the

 

sleeve. To ensure a watertight seal, hold the pliers

in

 

place until the sleeve cools.

5.

Slide the braid over the shrink sleeve, then twist the

end of the braid into a cold lead.

6.

Slide the 

0.5

” x 6” (1 x 15cm) shrink sleeve over the

braid, leaving .5” (1cm) extending beyond the end of

the

 

cold lead.

7.

Apply heat to shrink the sleeve. While the sleeve is
still

 

hot, use needle-nose pliers to squeeze the end of

the

 

sleeve. To ensure a watertight seal, hold the pliers

in

 

place until the sleeve cools.

aTTaChINg ThE CablE TO PIPE

1.

Using fiberglass tape, attach the cable to the

pipe

 

at one-foot intervals.

2.

A

fter the pipe has been insulated, a

ttach a

caution label in a visible location near the

standoff bracket and at frequent intervals along

the

 

heat-traced pipe.

TEChNICal SuPPORT

 

Please call Delta-Therm Corporation at 1-800-526-7887 
with any installation or operating questions.

WARNING

WARNING: This kit and the cable used with it must 
be installed by a qualified electrician. All assembly, 
installation, and test instructions must be followed.
Improper installation can result in property damage, 
serious injury, and/or death due to electric shock and 
fires. Please call Delta-Therm Corporation at 1-800-
526-7887 with any installation or operating questions.

(847) 526-2407   Fax (847) 526-4456    

(800) 526-7887

DELTA-THERM

 Corporation, 

6711 Sands Road Suite A, Crystal Lake, IL 60014

CA_SR_PCK

_

TT

_1

9

10

_II

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