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BI51 Type User Manual V2.4

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Chapter 2 Product Manual

1. Foreword

1.1 First installation guide

1.1.1 Open-package checking

Please check all components according to the packing list to confirm the quantity and specification. Please

confirm the surface of modules, cables and accessories well.

1.1.2 Safety confirmation

Please read the manual in detail, and prepare the instruments and installation environment accordingly.

1.1.3 Environment confirmation

Please read the operating environment in detail. If the environment not suitable to your requirements,

please contact our service staff to get support.

1.1.4 Function Confirmation

Please read the system overview in detail to understand the function and interface of modules, cables

and accessories

1.1.5 Components Installation

Please read the installation guide carefully, installing the module after confirming the station of

hardware(please installing nearby, hardware would be installed near the batteries, charger or motor

controller).
*Notice: The fastening degree of hardware installation needs to meet the vibration and impact demand of

the application.

1.1.6 Cables installation

Please follow these steps to install the wire harness,
a) Communication cables, control cables, temperature cables connection, ensure to cut off the power of

both high and low voltage circuit, connecting the module communication cables, control cables (relay,

switch signal, CAN-bus of charge& discharge), temperature sensor cables and current sensor cables

b) Voltage collection cables connection, connect the voltage collection cables to cells orderly according

to the system diagram and labels. After confirming all cables connected with correct order(very

important), please connect the other side to module

c) Insulation detection cables, high voltage detection cables connection (optional accessories), connect

the cables of insulation detection, high voltage detection and divider, and connect the other side after

confirm all cables connected correctly

d) After all of the cables connected, please check each cable according to the system diagram to ensure

all cables connected correctly and reliably.

*Notice:

All connectors should be locked before connecting the detection cables

Check the insulation of connectors; avoid conductive impurity such as water, dust, or metal particles.

Ensure to cut off the power of high and low voltage circuits before all cables connected correctly

1.1.7 Adjusting confirmation

After all of the components connected correctly, BMS could connect to power. Observing the display

information and relay state, if error happens, please check whether the module and cables connected

correctly or not. If connected correctly, please contact our service staff to get support.

1.1.8 Power-on test

Содержание BI51

Страница 1: ...Integrated Battery Management System User Manual BI51 TYPE BI5116 BI5132 BI5148 Changsha Deligreen Electronics Co Ltd...

Страница 2: ...Safety Notice 6 1 2 1 Danger level 6 1 2 2 Reminders 6 1 3 Operating environment 7 1 3 1 Environmental parameters 7 2 System overview 8 2 1 System components 8 2 2 System Structure 8 2 3 System parame...

Страница 3: ...ution Unit Also known as Strong Electric Control Unit and High Voltage Box HSD High Side Drive LSD Low Side Drive NTC Negative Temperature Coefficient SOC State of Charge SOH State of Health CAN Contr...

Страница 4: ...ringing activity in any form to the product described in this manual Disclaimer Information contained in this manual is subject to change without notice JDI will not be responsible for any loss caused...

Страница 5: ...y Integrated management Unit BIU a display a current sensor diverter and cables The series include BI5116 BI5132 and BI5148 Each BIU can collect and manage 16 32 48 cells and can be extended to manage...

Страница 6: ...ut off the power of both high and low voltage circuit connecting the module communication cables control cables relay switch signal CAN bus of charge discharge temperature sensor cables and current se...

Страница 7: ...on t install if water inflow Handle gently when unpacking and moving otherwise equipments may be damaged Installation To avoid system error please stay away from water dust and strong electromagnetic...

Страница 8: ...e please prevent from static electric Do not touch To avoid serious accidents unauthorized changing of the system is forbidden 1 3 Operating environment 1 3 1 Environmental parameters Table 1 Paramete...

Страница 9: ...detection Insulation detection Single cell voltage collection Temperature collection CSU Necessary 1pce Current collection hall current sensor and diverter are supported Cables Necessary 1set Voltage...

Страница 10: ...d BM5116 should collect B17 B32 It s very important to connect correctly or the total voltage and insulation detection will be influenced 2 3 System parameters Table 3 System parameters Parameter Min...

Страница 11: ...tion resistance 0 10K 10 K 0 200K error 10K 200K error 10 Balance current 50 120 mA Min voltage difference of starting balance 30 50 800 mV Configurable CAN bus channel 3 Charger Vehicle BIU BMU CAN2...

Страница 12: ...can also be used to update the program 7 SOC SOH SOP calculation BIU calculates SOC SOH and SOP on the basis of total current total voltage temperature and other parameters 8 State of battery capacity...

Страница 13: ...orithm and calibration compensation strategy the battery group SOC was estimated dynamically Current detection The charge and discharge current is tested in real time through hall current sensor or di...

Страница 14: ...ace temperature detection 1 34 NTC1 Charge interface temperature detection 1 14 NTC2 Charge interface temperature detection 2 33 NTC2 Charge interface temperature detection 2 13 CAN0_H Inner CAN bus h...

Страница 15: ...3 COMMH_N Daisy chain communication N 18 FAULT_P Daisy chain communication fault P 2 FAULT_N Daisy chain communication fault N 17 HV1 Insulation total voltage detection 1 1 HV2 Adhesive total pressur...

Страница 16: ...B44 Battery 44 8 B43 Battery 43 21 B46 Battery 46 7 B45 Battery 45 20 B48 Battery 48 6 B47 Battery 47 19 NC Undefined 5 NC Battery pack 18 T9 NTC9 4 T9 NTC9 17 T10 NTC10 3 T10 NTC10 16 T11 NTC11 2 T11...

Страница 17: ...BI51 Type User Manual V2 4 16 Figure5 BI5116 dimensions Figure 6 BI5132 dimensions Figure7 BI5148 dimensions 3 5 CSU dimension...

Страница 18: ...on The connection of different number as below Figure10 Connection diagram of different number 4 Software introduction 4 1 Introduction of software 4 1 1Main interface Click Overview to enter the main...

Страница 19: ...charging The voltage of VCC should be equal to Keyon voltage and Wakeup voltage Please contact us if the voltage difference over 3V Charger output voltage current BMS get the charging data sent by ch...

Страница 20: ...alibration and then click Flash d Export Export the BMS data to a json file it can be used to modify batched parameters e Read Read the BMS existing parameters Default automatic reading f Calibration...

Страница 21: ...BI51 Type User Manual V2 4 20...

Страница 22: ...BI51 Type User Manual V2 4 21 Thanks for reading Contact us for further information Email info deligreenpower com...

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