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page 88

07_Manutenzione_en.fm

Maintenance

Bisky

Intervention frequency

Parts and their names

that need periodical

checking

Safety control frequency

Procedure

Conveyor belt support-

ing rods (3)

every 300 hours

grease

Wire cut cams (2)

every 300 hours

grease

Nozzle motion gear (3)

every 300 hours

grease

Содержание Bisky 400

Страница 1: ...Bisky Instruction manual...

Страница 2: ...pag ii Bisky_firsth_page_en fm Bisky This page has been intentionally left blank...

Страница 3: ...1 2 4 Protections 12 2 5 Interlocking devices 13 2 6 Safety devices 14 2 7 Signs illustrating the dangers on the machine 15 2 8 Dangerous zones and residual risks 17 2 9 Noise emission 19 Chapter 3 Ma...

Страница 4: ...72 6 12 Introduction of the tray 72 6 13 Introduction of the rotary fixed or wire cut plates 73 6 14 Wire cut optional 74 6 15 Dismantling the hopper 77 Chapter 7 Maintenance 81 7 1 Hygienic regulatio...

Страница 5: ...nnel that operate maintain repair and eventually dismantle the machine fully understand the contents We are at your disposal for any further information that you may require on the machine or on any i...

Страница 6: ...Information 1 1 List of documents Instruction manual this instruction manual 1 2 This instruction manual Manual s datas Instruction manual Bisky Edition 2 0 Year and month it was printed August 2009 A...

Страница 7: ...aintaining dismantling ect the machine The Manufacturer declares that the information contained in this manual are relative to the technical specifications and safety devices of this machine The Manuf...

Страница 8: ...a drawing identification DPI Individual Protection Device Represents a number for example indicates the start button on the control panel represents a letter for example indicates a part on the machi...

Страница 9: ...________________ Volt____________ Model__________________________________ Hz_____________ Serial number________________________________ Kw_____________ Year of construction_______________________Phase...

Страница 10: ...We will in no way be considered responsible for direct or indirect damages 7 For parts assembled on this machine but not manufactured by us such as electrical electronic equipment ext are not included...

Страница 11: ...the proper training and work experience of the user who should read this manual before starting to work on the machine Requests for service visits Technical assistance service You can contact our tec...

Страница 12: ...red unforeseen uses and in particular Use of the machine in an area with explosives Use of the machine in a flammable area Washing of the machine zone where the control apparatus are fitted with water...

Страница 13: ...of the standards applied to the machine to ensure its safety are contained in a technical manual of the machine deposited by the Manufacturer The Manufacturer recommends the final user to carefully fo...

Страница 14: ...trained for the daily use of the machine must have understood and applied the contents in Chapter 2 Information on the safety features Chapter 3 Machine Characteristics Chapter 5 Machine programming...

Страница 15: ...rved every day even during maintenance operations to the machine in order to avoid injuries to the personnel and damage to the machine The keys for the keylock switch Fig 2 1 Keylock switch for safety...

Страница 16: ...gers which cannot be neutralized completely through design Fixed guards All the fixed parts are fixed by means of bolts screws ext and must be unscrewed with a tool in order to be removed Steel guard...

Страница 17: ...cro switch a stops the machine when the steel grill 3 that cover the stainless steel hopper is opened The micro switch is activated by a cam attached to the shaft on which the grill pivots and is unde...

Страница 18: ...the control panel 2 Some special safety systems have been installed on the machine with the purpose of immediately stopping the machine in case of an emergency condition Fig 2 4 Emergency mushroom he...

Страница 19: ...esence inside of driving chains likely to be dangerous and therefore it is necessary to disconnect the electric supply and wait until the machine has completely halted before operating Located on the...

Страница 20: ...nector blocks to remind the operator to disconnect the machine before removing these covers Located on the guards that cover any moving parts Before removing these safety guards the machine must be tu...

Страница 21: ...24 Volt Furthermore both circuits have a protection against short circuits and accidental contact towards the ground DANGER Tampering with the guards can cause danger or serious injury to the operator...

Страница 22: ...PPE such as protective gloves boots helmet and the proper equipment Dangerous zones and residual risks during the installation The operator or the personnel exposed are subject to the following danger...

Страница 23: ...ry caused to people domestic animals or property due to negligence or for disregarding the contents on the safety features and recommendations in this manual 2 9 Noise emission The machine was designe...

Страница 24: ...page 20 02_safety_en fm Information on the safety features Bisky This page has been intentionally left blank...

Страница 25: ...Machine dimensions and weight Feeding data Electrical plant Machine dimensions and weight Bisky 400 Bisky 460 Bisky 600 U M A 1570 1570 1570 mm B 1196 1196 1196 mm C 1032 1074 1232 mm Total weight 300...

Страница 26: ...be superior to 1 5 ms with a time of up down between 500 ns and 500 s and a diving value not superior to 200 of the efficient value of the tension Tension interruption The tension must not be interrup...

Страница 27: ...er coatings on the side boards is to be used for the transport via sea The machine and its accessories must be fixed in the internal of the box and fixed firmly in order to avoid the machine from movi...

Страница 28: ...warning bell and that it is complete the identification plate of the manufacturer with all the details clearly legible Inspect the steel cords before any manoeuvring is carried out the steel cords mus...

Страница 29: ...Lifting and moving of the packed machine b Place the machine on the ground c Take out the nails and remove the cover d Take out the nails on the side panels of the box e Remove the machine accessorie...

Страница 30: ...on top of the other In case the boxes are to remain in the open under atmospheric conditions before being brought under cover the customer must cover the boxes with water proof coverings sufficiently...

Страница 31: ...ely without any impediment Foresee enough space for maintenance and for any other equipment that may be required around the machine Protection against the atmospheric agents The machine must be alloca...

Страница 32: ...xiliary functions Trials to determine the good efficient functioning of the general adjustments and correct rotation of the motors Trials to determine the efficient performance of the guarding and eme...

Страница 33: ...e it will be necessary to reset the emergency stop button and press the Reset button NOTE If a problem occurs during the operation of the machine and the explanations in this manual are not sufficient...

Страница 34: ...page 30 03_dati_tecnici_en fm Machine Characteristics Bisky This page has been intentionally left blank...

Страница 35: ...ky Chapter 4 Operator interface 4 1 Main control panel Commands Description 1 Acoustic alarm 2 Start button 3 Stop button 4 Alram Reset button 5 Voltage ON signal lamp 6 Emergency exclusion 7 Emergenc...

Страница 36: ...page 32 04_Interfaccia_operatore_en fm Operator interface Bisky This page has been intentionally left blank...

Страница 37: ...locked in this position with a padlock PERICOLO Serious injury can be caused to the personnel if the settings are carried out with the machine under tension Dismantling phase of the fixed straight noz...

Страница 38: ...ference indicator located at the side NOTA The measures indicated on the measuring bar are only a guide Extrusion time Determines the quantity of dough that will be extruded foreach deposit extruding...

Страница 39: ...suction has been completed REPEAT CYCLE TIME The value you digit will determines the pause time of the belts after a tray has been filled automatic re start of belts NUMBER OF TRAYS The number you di...

Страница 40: ...The value you digit will determine the suction time quantity of dough that will be sucked back up the nozzle after each deposit SUCTION ON OFF When the suction is OFF the suction will start when the...

Страница 41: ...e set It is used to modify the dosing of the first extrusion of each tray SUCTION PHASE AT THE END OF A TRAY This value expressed in can be set It is used to increase the duration of the suction phase...

Страница 42: ...uit size DEPOSITING SPEED The value you digit from 1 to 100 will determine the speed at which the dough will be extruded speed of rollers SUCTION TIME The value you digit will determine the suction ti...

Страница 43: ...NG THE FIRST EXTRUSION This value expressed in can be set It is used to modify the dosing of the first extrusion of each tray SUCTION PHASE AT THE END OF A TRAY This value expressed in can be set It i...

Страница 44: ...the suction time quantity of dough that will be sucked back up the nozzle after each deposit SUCTION ON OFF IWhen the suction is OFF the suction will start when the tray drops down after each deposit...

Страница 45: ...e set It is used to modify the dosing of the first extrusion of each tray SUCTION PHASE AT THE END OF A TRAY This value expressed in can be set It is used to increase the duration of the suction phase...

Страница 46: ...l rotate NOZZLE ROTATING SPEED Il valore impostato in questo parametro determina con un valore da 1 a 100 la velocit di rotazione dei beccucci SUCTION TIME The value you digit will determine the sucti...

Страница 47: ...starts This pause duration can be set DOSING THE FIRST EXTRUSION This value expressed in can be set It is used to modify the dosing of the first extrusion of each tray SUCTION PHASE AT THE END OF A TR...

Страница 48: ...it size DEPOSITING SPEED The value you digit from 1 to 100 will determine the speed at which the dough will be extruded speed of rollers NOZZLE ROTATING TIME The value you digit will determine for how...

Страница 49: ...ltro PAUSE BEFORE SUCTION The machine pauses before the suction phase starts This pause duration can be set DOSING THE FIRST EXTRUSION This value expressed in can be set It is used to modify the dosin...

Страница 50: ...r table will drop DOUGH DETACHMENT only after the suction has been completed REPEAT CYCLE TIME The value you digit will determines the pause time of the belts after a tray has been filled automatic re...

Страница 51: ...E ROTATION ANGLE The value you digit will determine for how many degrees the nozzle will rotate from 0 to 360 INVERSE ROTATING ANGLE The value you digit will determine the inverse rotation angle NOZZL...

Страница 52: ...t will determine the distance the tray will advance distance from tray edge to first deposit before the first row of biscuits is deposited ROW SPACE The value you digit will determine the space betwee...

Страница 53: ...nozzle will rotate from 0 to 360 NOZZLE TAIL ROTATION ANGLE The value you digit will determine by how many degrees the nozzle will rotate in the opposite sense to form the tail of the products NOZZLE...

Страница 54: ...scuits is deposited ROW SPACE The value you digit will determine the space in mm between each row of biscuits HORIZONTAL DOUGH DETACHMENT ON OFF enables disables the horizontal dough detachment PAUSE...

Страница 55: ...zzle after each deposit SUCTION ON OFF When the suction is OFF the suction will start when the tray drops down after each deposit DOUGH DETACHMENT If the suction is ON the tray conveyor table will dro...

Страница 56: ...ng Bisky SUCTION PHASE AT THE END OF A TRAY This value expressed in can be set It is used to increase the duration of the suction phase after the last extrusion of each tray CYCLE ACCELERATION ON OFF...

Страница 57: ...speed at which the nozzle will rotate during the nozzle rotating time TRAY ADVANCING SPEED The value you digit will determine the speed at which the tray will advance for the biscuit length imposed SU...

Страница 58: ...NG THE FIRST EXTRUSION This value expressed in can be set It is used to modify the dosing of the first extrusion of each tray SUCTION PHASE AT THE END OF A TRAY This value expressed in can be set It i...

Страница 59: ...wering after each dough extrusion SUCTION TIME The value you digit will determine the suction time quantity of dough that will be sucked back up the nozzle after each deposit SUCTION ON OFF When the s...

Страница 60: ...ng Bisky SUCTION PHASE AT THE END OF A TRAY This value expressed in can be set It is used to increase the duration of the suction phase after the last extrusion of each tray CYCLE ACCELERATION ON OFF...

Страница 61: ...ded biscuit size DEPOSITING SPEED The value you digit from 1 to 100 will determine the speed at which the dough will be extruded speed of rollers NOZZLE ROTATING TIME The value you digit will determin...

Страница 62: ...ables disables the horizontal dough detachment PAUSE BEFORE SUCTION The machine pauses before the suction phase starts This pause duration can be set DOSING THE FIRST EXTRUSION This value expressed in...

Страница 63: ...from 0 to 360 NOZZLE ROTATING SPEED Il valore impostato in questo parametro determina con un valore da 1 a 100 la velocit di rotazione dei beccucci ZIG ZAG SPACING The value you digit will determine t...

Страница 64: ...the space between each row of biscuits PAUSE BEFORE SUCTION The machine pauses before the suction phase starts This pause duration can be set DOSING THE FIRST EXTRUSION This value expressed in can be...

Страница 65: ...tly by an operator Once the machine has been programmed and the desired number of trays are been filled in the automatic mode the operator must remain present to remove the filled trays which are disc...

Страница 66: ...r of the machine clockwise so that it is in the position 1 IG 2 Push the RESET This button is to be pressed each time the machine is switched on and after an emergency has been activated By pressing t...

Страница 67: ...achine will stop The emergency button will remain blocked NOTE The emergency s act exclusively on the frequency controller inverter and not on the main electrical power supply of the machine It is the...

Страница 68: ...achine menu pages Press button 3 to access the alarm display page Press button 4 to access the page where the language for the operator panel can be selected among one of those present Alarm pages Pre...

Страница 69: ...alified technicians and the Manufacturer s specialised personnel are allowed to access these pages because changing the machine parameters could cause damage to the machine or injuries to persons Pres...

Страница 70: ...the value for nozzle position reference is set to zero in the off centre nozzle type of processing so as to allow correct operation by fixing the start point In field 3 the rollers can be timed so as...

Страница 71: ...ginning of the processing to fill up the chamber between the rollers and the head in order to obtain a perfect dough extrusion from the beginning Press button 2 to command the rotation of the nozzles...

Страница 72: ...ad save or delete a recipe with the List button you can display all the recipes stored in the machine s database NOTE The machine s database can store up to a maximum of 100 recipes New recipe This bu...

Страница 73: ...ted can be inserted either pressing on the icon of individual parameters or directly on the numeric field shown at the side after selecting an icon a numeric keyboard will be displayed to insert the d...

Страница 74: ...nce all the data of a recipe has been loaded into the database the machine will carry out the following processing according to the preset data Copy a recipe This button allows the data about stored r...

Страница 75: ...g the dedicated button You have entered the parameters pages from where you can modify the recipes In the last page press button Save to confirm the modifications made Delete recipes This button allow...

Страница 76: ...witch is placed in the back bottom guard of the machine NOTE It is important to always clean the machine and the surrounding area after each working shift 6 12 Introduction of the tray When introducin...

Страница 77: ...and avoid damage during the processing they must be correctly inserted into their working seat 1 so as to activate the safety limit switch 2 when the plate is in place fix it by fastening the screws...

Страница 78: ...o di taglio The wire cut arch pos 1 in fig 6 4 is composed of a main structure on which a series of supporting arms are assembled according to the number of exits The structure is also complete of two...

Страница 79: ...ernal lever of the device 5 Insert the free edge of the wire in the holes of the wire cut devices levers 6 Now insert the wire edge in the hole at the centre of the brass tension rod 6 making sure tha...

Страница 80: ...page 76 06_Uso_en fm Use Bisky Fig 6 5 Horizontal positioning 1 2 7 4 3 5 6...

Страница 81: ...below in order to avoid possible damage to the equipment Fig 6 6 Hopper 1 Make sure that the driving shafts which transmit the motion to the rollers 2 are correctly positioned Their bearing section m...

Страница 82: ...and remove the four fastening knobs 4 from the hopper 4 Remove the hopper 5 NOTE Be careful because the hopper according to the model can weigh up to 20 Kg If you are not sure that you can carry out...

Страница 83: ...page 79 06_Uso_en fm Use Bisky 5 Remove the two hopper support 6 6 Extract the shafts together with the rollers 7 6 7...

Страница 84: ...Use Bisky 7 Loosen and remove the hopper support fastening knobs 8 8 Extract the hopper support 9 9 After cleaning operations reassemble the hopper unit by repeating the above described procedure in t...

Страница 85: ...e general inspection of the machine to make sure the machine is in good and safe working order Operators qualification The standard maintenance of the machine can be carried out once the authorized pe...

Страница 86: ...Maintenance Bisky Cleaning of the nozzle plate Fig 7 1 Dismantling of the rotary nozzle plate Dismantling stages of the plate and its cleaning 1 Unscrew the nozzle fastening nuts 1 2 Extract the bras...

Страница 87: ...dy togetherto the nozzles 5 4 Extract the cover with an upward movement 4 5 Remove the white Delrin gears and wash them with care at a temperature not higher than 40 C 6 After having completely disman...

Страница 88: ...the bronze gears in water as they are fitted with ball bearings ATTENTION After each working shift it is important to wash and clean the rotary nozzle plate in order to ensure a easy and efficient mov...

Страница 89: ...antling of the plate Dismantling stages of the plate and its cleaning 1 Unscrew the nozzle fastening nuts 1 2 Extract towards the Delrin template 2 3 After having completely dismantled the plate clean...

Страница 90: ...ng frequency Parts that need to be cleaned Instruments detergents and method Stainless steel Use water and detergent pass over with cloth and dry immediately after Control panel Clean with a dry and s...

Страница 91: ...nnel that have read and fully understood this manual and this specific section Lubrication The following lubricants are to be used on this machine Grease type lubricants Manual with grease pump Manual...

Страница 92: ...ervention frequency Parts and their names that need periodical checking Safety control frequency Procedure Conveyor belt support ing rods 3 every 300 hours grease Wire cut cams 2 every 300 hours greas...

Страница 93: ...The belts 1 The toothed belt that transmits motion to the belts 2 NOTE The belts can be dismantled in order to be able replace them in case they wear out To do this loosen the screws 2 this will cause...

Страница 94: ...n other circumstances or on machines that the parts are not intended for when originally designed Procedure DANGER The scrapping and dismantling of the machine must be carried out by authorised person...

Страница 95: ...contact with the dough are in stainless steel and aluminium anti cordal The belts in synthetic rubber The electrical components are in plastic NOTE After dismantling the parts must be separated one fr...

Страница 96: ...page 92 07_Manutenzione_en fm Maintenance Bisky This page has been intentionally left blank...

Страница 97: ...1 to adjust the height between the extrusion table and the product outfeed point 1 Turn the handwheel clockwise or anticlockwise to raise or lower the height accordingly Use the reference indicator 2...

Страница 98: ...page 94 08_regolazioni_en fm Adjusting the height of the dough extrusion Bisky This page has been intentionally left blank...

Страница 99: ...page 95 __allegati_en fm Attached list of documents Bisky Chapter 20 Attached list of documents Document 1 EC Conformity declaration Document 2 Electrical diagram...

Страница 100: ...page 96 __allegati_en fm Attached list of documents Bisky This page has been intentionally left blank...

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