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5

Unsurpassed durability

The  AWC  500  is  designed  for  high  durability  and  verified 

by HALT (Highly Accelerated Life Test) testing. Built to last 

for more than 20 years, the controller has been constructed 

using a selection of highly durable components with a long 

supply life time. We provide a 5 year warranty on the AWC 

500 controller - the longest in the wind industry. 

Hot and cold climate 

Handling cold starts from a guaranteed -40ºC, the AWC 500 

secures  a  safe  and  controlled  turbine  start-up  in  very  low 

temperature environments.

The highest operating temperature for the AWC 500 is 70 ºC. 

This is an advantage to the controller life-time. For every 10 

degree the temperature is higher, the life-time is extended - a 

general rule of thumb.

Surge power on the AWC 500 is DM 2 kV, CM 4 kV. Twice 

the  industrial  standards  on  both  power  supply  and  I/O 

terminals. These high standards improve robustness of the 

controller enabling it to toleratefor instance lightning strikes 

on the turbine.

All PCB modules are coated with an eco-friendly protective 

layer.

High altitude installations

The controller is designed for full operation on all I/Os and 

communication interfaces without requiring additional cooling 

in high altitude installations up to 4,000 m. 

Tolerance to voltage dips

If the power supply suddenly drops, the complete AWC 500 

system including all I/O modules within the AWC 500 rack(s) 

will continue to operate for a minimum of 50 milliseconds up 

to 1 second.

If  power  supply  returns  within  this  period,  the  AWC  500 

system will continue uninterrupted operation. If power is still 

absent after the power-loss protection period, the AWC 500 

will  enter  its  safe  shutdown  cycle  in  which  it  will  prioritize 

as  clean  shutdown  amongst  writing  data  to  FRAM  and 

dedicated areas of the file system cache to the internal flash. 

This ensures that all data from the application is sent to the 

power-loss  protected  data  storage  and  will  be  available  to 

the application, when power supply returns.

Watchdogs on 4 different hardware and software 

levels

To monitor the operation of the AWC 500 system, watchdogs 

on different levels are featured, from each individual module 

EtherCAT  slaves,  EtherCAT  master,  Operating  system 

services running to application watchdog.

AWC 500

Designed for robustness in every detail

Содержание AWC 500

Страница 1: ...ADVANCED WIND TURBINE CONTROLLER AWC 500 ...

Страница 2: ...re part and repair costs and not least lost production during repairs PLCs designed for factory automation were simply not designed for the tough conditions in wind turbines DEIF s controller platform conforms to IEC 61131 3 programming with the widely used CODESYS V3 for high level programming or as embedded controller in C C with full power from our real time Linux operating system Via our PLC L...

Страница 3: ...perating temperature 40 to 70 C cold start up Storage temperature 40 to 85 C Climate 55 C 97 RH condensing Coated PCBs Altitude Up to 4 000 m Vibration 2 1 g 3 2 to 50 Hz 1 0 g 13 2 to 100 Hz Shock 50 g 11 ms half sine Bump 25 g 6 ms half sine Fully EtherCAT based I O TCP IP CAN CANopen SSI RS 422 485 communication interfaces Direct 3 phase 690 V voltage and 1 5 A current measurement with class 0 ...

Страница 4: ...s on a class 0 5 power measurement which defines a new standard in the wind turbine controller industry Up until now the norm has been class 0 5 voltage and current measurements multiplying to a lower accuracy of the power measurement Support for fast and precise LVRT reaction Direct 690 V voltage 1 5 A current and power measurement Class 0 5 No delay reading external transducer Calculates Energy ...

Страница 5: ... High altitude installations The controller is designed for full operation on all I Os and communication interfaces without requiring additional cooling in high altitude installations up to 4 000 m Tolerance to voltage dips If the power supply suddenly drops the complete AWC 500 system including all I O modules within the AWC 500 rack s will continue to operate for a minimum of 50 milliseconds up ...

Страница 6: ...s All access to AWC 500 is authenticated communication using standard communication protocols Secure Shell SSH version 2 server and client Secure Copy SCP server and client Secure SSH File Transfer Protocol SFTP server Build in VPN client Configurable Ethernet broadcast storm rejection filter Other network protocols supported are File Transfer Protocol FTP server and client Trivial File Transfer P...

Страница 7: ...netic RAM as NOVRAM High Endurance type guaranteeing 100 trillion read writes cycles 10 years storage without battery power necessary Our new PCM5 2 relies on the ext4 file system and features a filesystem cache that is written periodically every few seconds and a dedicated data area of persistent variables is guaranteed to be persisted automatically to the mass storage on power loss Primary image...

Страница 8: ...troller delivered has been subjected to a cyclic burn in test in climate chambers with 40 to 70 ºC for 6 hours before being delivered testing CPU memory communication I O During the complete temperature cycle all measurements must be within listed specifications This guarantees hassle free commissioning of our controller We provide a 20 year supply guarantee based on our decades of experience from...

Страница 9: ...hed PREEMPT_RT Linux OS PDM5 1 Power and Distributed communication Module for EtherCat network Fiber PDM5 2 Power and Distributed communication Module for EtherCat network Electrical I O modules IOM5 1 40 channel multifunction I O module DIM5 1 46 channel digital I O module Communication modules IFM5 1 RS 422 485 CAN CANopen SSI interface IFM5 2 4 port Ethernet router Grid protection module GPM5 1...

Страница 10: ...ng full functionality in very cold temperatures Complete system integration technological know how DEIF Wind Power Technology constitutes a strong competence in securing the turbine components for the complete system in Dongfang s turbines for the wind park The entire system is built on integration of DEIF Wind Power Technology s Turbine and Pitch Control Park Control and SCADA for successful An i...

Страница 11: ...or turbines of 50 kW up to 7 MW Global partner in Europe US and Asia Our business model is typically where DEIF Wind Power Technology delivers critical key components such as the pitch drives and the main turbine controller We make a big difference for our customers by being an active partner in designing and approving the electrical system in the turbine A process that should be fast and fulfill ...

Страница 12: ...DEIF A S Frisenborgvej 33 7800 Skive Denmark Tel 45 9614 9614 LEARN MORE AT DEIFWINDPOWER COM ...

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