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Cyclone Paint Shaker User Manual

Part No: 0910P (Shaker) / 0915P (Pedestal)

Page 

4

PART # M-312 KD RV.8 2019-09-25

30°

OPE

RATION

A�er installa�on, clamp the can firmly,

 

but

 

avoid

 crushing the can.  

Clamp mostly

 

empty

 cans and aerosol cans with lid 

toward clamp

 handle.  Tighten 

square

 gallons securely with the can lid straight 

up,

 the long sides of the can against the 

clamp

 

jaws,

 and the corners 

res�ng

 on the 

jaw

 cradles. 

During opera�on, stay near the shaker while shaking square

 gallon or aerosol cans to ensure they do not leak or become loose. Aerosol cans only require 

a short shake �me to loosen the internal agita�on ball. 

 

Start and stop the shaker

 

by quickly opening

 and closing the control 

valve (M-257)about 1/4

 turn.  If the shaker 

stops exactly

 at the center 

posi�on

 or is not 

ge�ng

 enough 

oil,

 it may not start 

automa�cally.

 Close the control 

valve and

 cock the can 

clamp

 to one side

 then open the control valve to 

re-start.

Check that the lubricators drip rate adjustment knob is set to 4. Adjust the lubricator by turning the ver�cal line on the drip rate dial clockwise un�l it stops 

and then turn it counter clockwise to number 4.

 

Each

 

�me

 the shaker 

is started,

 the 

lubricator

 may take a few seconds to start 

dripping

 

oil. A drip rate of 

once every 15 to 20 seconds is suitable. Do not force the

 

adjustment

 

knob

 or screw.  If it is not 

working, check

 the oil 

level

 and see 

TROUBLESHOOTING on 

page 6. 

Check the oil level once

 a week 

or more o�en as follows: 

- Unscrew the 

lubricator

 

bowl

 and 

dump

 any watery/milky oil out.  

- Refill

 the oil to the 

level

 mark 

Carefully reinstall the bowl making sure the bowl

 gasket ring is in 

place

 and the 

bowl

 is screwed on straight. 

- Check/adjust

 the shake angle if the air 

pressure

 at the shaker is 

over

 120 PSI 

(780

 kPa) with an air line at 

maximum

 normal 

pressure as

 follows:  

       A) 

Clamp

 

up

 a full one-gallon round can of 

paint

       B) Start the shaker 

       C) 

Loosen

 the 

3⁄8

 inch lock nut at the 

adjustment

 screw on the air inlet 

fi�ng

 

and adjust

 the screw to 

obtain

 a total shaking angle 

mo�on

 

of about

 30°    

            (See below).

       D) 

Stop

 the shaker and 

�ghten the lock

 nut while holding 

adjustment. 

Use a non silicone spray lubricant to re-lubricate the clamp

 screw and grease for 

both 

Zerk 

fi�ngs

 once 

every three months. (See below) Lubricate more

 

o�en

 

in severe duty, outdoor,  and or dirty

 areas.  

Grease the crank 

pin

 Zerk (one shot) through 

vent

 hole when can 

clamp

 is 

rotated le�

 to 

stop.

  Use more air tool oil to 

avoid

 internal rust if 

you have

 

heavy

 

air line 

moisture,

 and install a 

filter. Check that the lubricator 

is oiling each 

�me

 you 

stop shaker.     

There are two Zerk fi�ngs on the shaker that require 

mul�purpose

 calcium or 

lithium-based chassis 

grease every three months. One is at the base of the main sha� on 

the main housing, the other is inside the main housing assembly. It can only be seen 
when the shaker is at a 30° angle. Rotate the shaker manually through a cycle un�l the 
Zerk fi�ng is visible for lubrica�on. The total angle is 30° when the Zerk fi�ng is just fully 
visible in the hole or, the total angle is 30° when the angle of the clamp frame (M-247) 
mo�on matches 30° angle shown to the le�. The access hole in the top of the shaker 
housing should never have oil poured into it. It is only to allow access to the internal Zerk 
fi�ng to grease.   

Grease Zerk Fi�ngs

Содержание Cyclone 0910P

Страница 1: ...S Unscrew the lubricator bowl from the shaker body by hand Fill the lubricator bowl to the level mark using air tool oil provided There may be a small amount of oil le in bo le Lack of lubrica on will result in premature wear loss of opera on and possibly void the warranty It is critical that the Cyclone Shaker is properly lubricated during every operation ...

Страница 2: ...se silicone oils or grease in a paint shop The clear plas c drip rate adjustment knob on the automa c lubricator may crack or break if exposed to certain solvents and synthe c oils Do not operate the shaker on compressed nitrogen or other inert gases without posi ve ven la on of the work area INSTALLATION Bolt the pedestal securely to the floor and bolt the shaker to the pedestal See page 11 for in...

Страница 3: ...he thread lock and install new rod seal Cylinder Stud Jam Nut Cylinder Stud Relief Jam Nut Piston Screw Rod End Inlet Ell Item Rod End Cylinder Assembly Jaw Bolt Nuts U Bolt Nuts Inlet Fi ngs Crank Arm ASSEMBLY NOTES REMEMBER TO Bolt the shaker down securely Seal the shaker to the pedestal with non silicone elas c sealant Provide a drainage hole beneath the shaker when bench top mounted Mount the ...

Страница 4: ...lubricator bowl and dump any watery milky oil out Refill the oil to the level mark Carefully reinstall the bowl making sure the bowl gasket ring is in place and the bowl is screwed on straight Check adjust the shake angle if the air pressure at the shaker is over 120 PSI 780 kPa with an air line at maximum normal pressure as follows A Clamp up a full one gallon round can of paint B Start the shaker...

Страница 5: ...ial gallons most aerosols with caps and square gallons Maximum Shake Weight The suggested maximum weight is 16 lbs gross can weight Recommended Shake Time Refer to your paint manufacturers recommenda on Final Filter Bronze spring retained 40 micron element behind inlet elbow M 307 Oil Consump on Install the automa c lubricator and adjust the lubricator by the turning ver cal line on the drip rate ...

Страница 6: ...and stop the shaker The speed of the shaker can be adjusted by turning the inlet fi ng screw Issue Shaker will not shake a er being rebuilt 1 The Can Clamp Assembly M 315 must be installed onto the Main Sha M 270 for the shaker to operate correctly 2 It is possible the Rebuild Kit M 232RK may have been installed incorrectly Follow the included instruc ons and review each step 3 Inspect the Check Va...

Страница 7: ...he piston o ring M 265 is worn Issue The shaker is hard star ng 1 When the compression is OK and the motor moves freely check for bad piston seals a dirty disc in valve body air contamina on residue or excess water It may also be that the shaker is being turned on too slowly or that the angle adjustment screw M 262 on the inlet fi ng M 242 is turned in too far 2 When the compression is OK but the m...

Страница 8: ...ne Paint Shaker User Manual Part No 0910P Shaker 0915P Pedestal Page 8 PART M 312 KD RV 8 2019 09 25 It is recommended to grease lubricate the Cyclone Shaker every three months and check the oil once a week Use Non detergent Air Tool Oil 5W to 10W to refill the Cyclone Shaker Date Completed By Verified By Oil Grease Okay Okay Added Added ...

Страница 9: ...amp M 249 Screw Retaining Ring M 265 Piston O Ring M 311 Air Hose M 250 Clamp Nut Le Hand M 266 Head O Ring M 312 User Manual M 251 3 8 16 Nut M 267 Head Retaining Ring M 313 Housing Bolt M 252 U Bolt M 268 Main Thrust Washer M 314 Drain Fi ng M 252K U Bolt Kit M 270 Main Sha M 318 Automa c Lubricator M 253 Clamp Screw M 271 Main Bearing 0910P Complete Cyclone Shaker M 254 Clamp Nut Right Hand M 2...

Страница 10: ...f Ball M 308 Valve Body Screw M 297 Valve Disc M 296 Check Valve Disc M 309 Transfer Plug M 251 Nuts M 263 Shock Bushing M 257 Control Valve M 318 Lubricator M 240 Brass Close Nipple M 260 M 261 M 262 M 242 M 243 Inlet Fi ng Assembly M 270 Main Sha M 268 Main Thrust Washer M 271 Main Bearing M 272 Zerk Fi ng M 273 Housing Assembly Includes 2 M 271 M 291 Crank Thrust Washer M 292 Crank Pin Retainin...

Страница 11: ...ll the pedestal with expansion bolt anchors and 3 8 inch 10 mm machine bolts The inner circles on the template are intended to assist with moun ng the pedestal to a wheel and re Remember to seal the shaker to the pedestal with a non silicone elas c sealant to prevent leaks and reduce noise The Pedestal includes six interior holes to mount to a wheel and re if desired DO NOT use these holes to moun...

Страница 12: ... possible The bench surface should be stainless steel or other resistant material to prevent the oil and or water from the shaker from corroding the bench surface IT IS HIGHLY RECOMMENDED TO MOUNT THE SHAKER TO THE OPTIONAL PEDESTAL AND SECURE THE PEDESTAL TO THE FLOOR The shaker base is 8 0 inch 203 mm by 10 5 inch 267 mm Drill five 13 32 inch 11 mm holes in the surface and install the shaker usin...

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