Prepared by: TED
Rev. #: 13
Approved by: MCR
1
15May2006
© W.S. Darley & Co.
1200569.doc
Operator’s Technical Manual Table of Contents
For Darley
Honda Engine Driven 2BE6.5H Portable Pump
DESCRIPTION FILE
PAGE
Introduction to the Darley 2BE6.5H Portable Pump --------------------------------------- 1200569-------- 2
Performance
Curves ----------------------------------------------------------------------------- -------------- 3
Operation, & Maintenance--------------------------------------------------------------------- 1200569-------- 4
Quick Start Instructions ------------------------------------------------------------------------- ------------ 4
Starting and Operating the Pump --------------------------------------------------------- ------------ 4
Shutting Down and Stowing the Pump--------------------------------------------------- ------------ 5
Switching Fuel Tanks----------------------------------------------------------------------- ------------ 6
Preparation for Priming ------------------------------------------------------------------------- ------------ 7
Priming and Starting the Pump----------------------------------------------------------------- ------------ 8
Emergency Starting with a Broken Recoil Starter -------------------------------------- ------------ 8
Emergency Shutdown ---------------------------------------------------------------------- ------------ 8
Running and Maintaining the Pump and Engine -------------------------------------------- ------------ 9
To Connect the Fuel Hose ----------------------------------------------------------------- ------------ 9
To Disconnect the Fuel Hose -------------------------------------------------------------- ------------ 9
Preventative Maintenance Quick Reference--------------------------------------------- ------------ 10
Packing the Pump Unit’s Kit Container-------------------------------------------------- ------------ 11
Unpacking the Pump Unit’s Kit Container ---------------------------------------------- ------------ 13
Related Drawings
2BE6.5H Layout (Exploded View) ------------------------------------------------------ DBC0502 ------- 14
2BE6.5H Assembly Cross Section ------------------------------------------------------ DBC0503 ------- 15
Instructions - Seal Installation, 2BE6.5H ----------------------------------------------- 1201004-------- 16
Primer - Hand (Exploded View) -------------------------------------------------------- DGC0214------- 17
Kit - 2.5 Gal. Fuel Tank 2BE6.5H ------------------------------------------------------ DGM1108 ------ 18
Fuel Hose Assembly ---------------------------------------------------------------------- DGM1109 ------ 19
2BE6.5H Layout (Dimensional) -------------------------------------------------------- DBD0302------- 20
Photos----------------------------------------------------------------------------------------------
------------ 21
Repair Service Instructions, Type 2BE6.5H Portable Pump ------------------------------ 1200569-------- 22
Suggested Tools Supplies and Support Equipment for Performing Repairs & Overhaul ------------- 22
Pump Disassembly for Overhaul--------------------------------------------------------------- ------------ 23
Parts Inspection and Measurement ------------------------------------------------------------ ------------ 23
Pump Assembly ---------------------------------------------------------------------------------- ------------ 24
Assembly Tips ------------------------------------------------------------------------------- ------------ 24
Assembly -------------------------------------------------------------------------------------
------------ 24
Replacing the Discharge Check Valve -------------------------------------------------------- ------------ 25
Replacing the Primer Cup----------------------------------------------------------------------- ------------ 26
Tool Drawings
Press Arbor for Assembling 1843300 to 2907700--------------------------------------- X4872 --------- 27
Bar - Seal Assembly ------------------------------------------------------------------------- X4926 --------- 28
Plate - Seal Ring Assembly ----------------------------------------------------------------- X4927 --------- 29
Spare Parts Kits --------------------------------------------------------------------------------------- ------------ 30
Pump And Accessory Maintenance ---------------------------------------------------------------- ------------ 31
Engine Maintenance ---------------------------------------------------------------------------------- ------------ 33
Trouble Shooting-------------------------------------------------------------------------------------- ------------ 34
Model:
2BE6.5H
Pump Serial Number:
IF FURTHER INFORMATION IS NEEDED, CALL W.S. DARLEY & CO. IN
CHIPPEWA FALLS, WI. AT 800-634-7812 or 715-726-2650