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3.0 Safety notes

3.1 Safety Notes – general

The following instructions refer to the standard design of
substation. Special versions of substations are available on
request.

This operating manual should be read carefully before installation
and start-up of the substation. The manufacturer accepts no
liability for damage or faults that result from non-compliance with
the operating manual. Please read and follow all the instructions
carefully to prevent accidents, injury and damage to property.
Assembly, start-up and maintenance work must be performed by
qualified and authorized personnel only.
Please comply with the instructions issued by the system
manufacturer or system operator.

Corrosion protection

All pipes and components are made of stainless steel and brass.
The maximum chloride compounds of the flow medium should not
be higher than 150 mg/l.
The risk of equipment corrosion increases considerably if the
recommended level of permissible chloride compounds is
exceeded.

Energy source

The substation is designed for district heating as the primary
source of energy. However, also other energy sources can be used
where the operating conditions allow it and always are comparable
to district heating.

Application

The substation is designed to be connected to the house
installation in a frost-free room, where the temperature does not
exceed 50 °C and the humidity does not exceed 60%. Do not cover
or wall up the substation or in any other way block the entrance
to the station.

Choice of material

Choice of materials always in compliance with local legislation.

Safety valve(s)

We recommend mounting of safety valve(s), however, always in
compliance with local regulations.

Connection

The substation must be equipped with features that ensure that
the substation can be separated from all energy sources (also
power supply).

Emergency

In case of danger or accidents - fire, leaks or other dangerous
circumstances - interrupt all energy sources to the station if
possible, and seek expert help.
In case of discoloured or bad-smelling domestic hot water, close all
shut-off valves on the substation, inform the operating personnel
and call for expert help immediately.

REACH

All Danfoss A/S products fulfill the requirements in REACH.
One of the obligations in REACH is to inform customers about
presence of Candidate list substances if any, we hereby inform
you about one substance on the candidate list: The product
contains brass parts which contains lead (CAS no: 7439-92-1) in a
concentration above 0.1% w/w.

Storage

Any storage of the substation which may be necessary prior to
installation should be in conditions which are dry and heated.

Authorized personnel only

Assembly, start-up and maintenance work must be performed by
qualified and authorized personnel only.

Please observe instructions carefully

To avoid injury to persons and damage to the device, it is absolutely
necessary to read and observe these instructions carefully.

Warning of high pressure and temperature

Be aware of the installation’s permissible system pressure and
temperature.

The maximum temperature of the flow medium in the substation is
120 °C.

The maximum operating pressure of the substation is 16 bar.

The risk of persons being injured and equipment damaged increases
considerably if the recommended permissible operating parameters
are exceeded.
The substation installation must be equipped with safety valves,
however, always in accordance with local regulations.

Warning of hot surface

The substation has got hot surfaces, which can cause skin burns.
Please be extremely cautious in close proximity to the substation.
Power failure can result in the motor valves being stuck in open
position. The surfaces of the substation can get hot, which can cause
skin burns. The ball valves on district heating supply and return should
be closed.

Warning of transport damage

Before substation installation, please make sure that the substation
has not been damaged during transport.

IMPORTANT - Tightening of connections

Due to vibrations during transport all flange connections, screw joints
and electrical clamp and screw connections must be checked and
tightened before water is added to the system. After water has been
added to the system and the system has been put into operation,
re-tighten

ALL

connections.

VI.CW.Y5.02 / LUK42260

© Danfoss | 2019.01 | 3

Operating Guide Termix VMTD MIX Compact 28

Содержание Termix VMTD MIX Compact 28

Страница 1: ...up 6 4 3 Electrical connections 7 5 0 Design 8 5 1 Design 8 5 2 Schematic diagram 9 6 0 Controls 10 6 1 Heating circuit 10 6 2 DHW temperature control 13 6 3 Other 15 6 4 Maintenance 16 7 0 Troublesh...

Страница 2: ...conditions for radiator thermostats in order to enable individual temperature control in each room nThe mixing loop creates a suitable temperature level for the heating system Domestic hot water DHW T...

Страница 3: ...the substation inform the operating personnel and call for expert help immediately REACH All Danfoss A S products fulfill the requirements in REACH One of the obligations in REACH is to inform custom...

Страница 4: ...2 District heating DH return 3 Heating HE supply 4 Heating HE return 5 Domestic hot water DHW 6 Domestic cold water DCW 7 Hot water circulation HWC Connection sizes DH HE G 1 int thread DCW DHW G 1 i...

Страница 5: ...bstation pipes and connections should be cleaned and rinsed Tightening Due to vibration during transport all substation connections must be checked and tightened before installation Unused connections...

Страница 6: ...thighten connections After water has been added to the system and the system has been put into operation re tighten ALL connections Pump The pump must be switched off during system fill Under floor he...

Страница 7: ...st be electrically connected so that it can be disconnected for repairs Outdoor temperature sensor Outdoor sensors should be mounted so as to avoid exposure to direct sunlight They should not be place...

Страница 8: ...er DHW 11 Domestic hot water pump 30 Flow controller with integrated control valve F Electronic controller 25 Pressure gauge with ball valve 48 Air vent manual 2 Single check valve 27A Actuator HE 10...

Страница 9: ...19 Surface sensor 40 Immersion sensor 9 Strainer 24 Delivered loose with unit 48 Air vent manual 10 Circulator pump DHW Domestic Hot Water DCW Domestic Cold Water HWC Hot Water Circulation DH Supply...

Страница 10: ...ntrolled by the HE temperature controller 6 1 3 AVTB controller 30 100 The temperature setting is as follows 1 35 C 2 55 C 3 75 C 4 95 C 5 100 C The values are intended as a guide Thermostatic control...

Страница 11: ...closes when set max flow is exceeded and can be used in combination with Danfoss electrical actuators with or with out safety function Spring return motor can be used as safety function by power fail...

Страница 12: ...elected via user interface EuP 2015 Ready The MAGNA3 circulator pumps are designed for circulating liquids in heating systems with variable flows where you want to optimise the setting of the pump dut...

Страница 13: ...atures of up to 90 C Thermostatic control DHW temperature is adjusted as follows To increase temperature turn the handle on the thermostatic controller to select a higher number To decrease temperatur...

Страница 14: ...in the event of power failure 6 2 4 Domestic hot water pump Important It is necessary to mount a domestic hot water circulation pump on the water heater to avoid regulation problems The circulation pu...

Страница 15: ...should be cleaned regularly by authorized personnel The frequency of cleaning would depend on operating conditions and the manufacturer s instructions VI CW Y5 02 LUK42260 Danfoss 2019 01 15 Operatin...

Страница 16: ...H supply temperature and DHW temperature Connections Checking all connections for leakages Safety valves The operation of the safety valves should be checked by turning the valve head in the indicated...

Страница 17: ...re of the DH is at the normal level summer at least 60 C winter at least 70 C the differential pressure is equal to or higher than the normal local differential pressure in the DH network if in doubt...

Страница 18: ...tle or no DHW Defective controller Check replace DCW is being mixed with the DHW e g in a defective thermostatic mixing valve Check replace Hot water in some taps but not in all Defective or clogged n...

Страница 19: ...the installation thoroughly Limiting of the return temperature adjusted too low Adjust according to instructions Defective radiator valves Check replace Uneven heat distribution in building because o...

Страница 20: ...e pipe loop The system should feature electronic controls as well as return sensors Pump pressure too high Adjust pump to a lower level Air in system Vent the system Defective or incorrectly set radia...

Страница 21: ...should be dismantled and its components sorted if possible in various groups before recycling or disposal Always follow the local disposal regulations VI CW Y5 02 LUK42260 Danfoss 2019 01 21 Operatin...

Страница 22: ...22 Danfoss 2019 01 VI CW Y5 02 LUK42260 Operating Guide Termix VMTD MIX Compact 28...

Страница 23: ...8 0 Declaration 8 1 Declaration of conformity Category 0 with electrical equipment VI CW Y5 02 LUK42260 Danfoss 2019 01 23 Operating Guide Termix VMTD MIX Compact 28...

Страница 24: ...24 Danfoss 2019 01 VI CW Y5 02 LUK42260 Operating Guide Termix VMTD MIX Compact 28...

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