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crankcase heaters

Most  reversible  cycle  units  are 
located  outdoors  and  operate 
during  conditions  of  low  ambient 
temperature.  In  these  applications, 

crankcase  heaters  are  mandatory 
because  of  the  high  probability 
of  liquid  migrating  back  to  the 
compressor sump during off-cycles.

discharge temperature  
thermostat

Heat  pumps  frequently  use  high 
condensing  temperatures  in  order  to 
achieve  sufficient  temperature  rise 
in  heated  medium.  They  also  often 
require  low  evaporator  pressures  in 
order to obtain sufficient temperature 
differentials  between  the  evaporator 
and the outside ambient temperature. 
These  can  result  in  high  discharge 
temperature  and  so  it  is  mandatory 
that  a  discharge  gas  thermostat 
be  installed  on  the  discharge  line 
to  protect  the  compressor  from 

excessive temperatures. Operating the 
compressor at discharge temperatures 
that  are  too  high  can  result  in 
mechanical  compressor  damage  as 
well  as  thermal  degradation  of  the 
lubricating  oil  and  lack  of  sufficient 
lubrication.
The  discharge  gas  thermostat  should 
be set to shut down the compressor in 
the  event  discharge  gas  temperature 
rises above 275°F.

discharge line  
and reversing valve

The  Performer®  scroll  compressor  is 
a  high  volumetric  machine  and,  as 
such,  can  rapidly  build  up  pressure 
in the discharge line if gas in the line 
becomes  obstructed  even  for  a  very 
short  time.  This  situation  may  occur 
with  slow-acting  reversing  valves  in 
heat  pumps.  Discharge  pressures 
exceeding the operating envelope may 
result in nuisance high pressure switch 
cut-outs  and  may  place  excess  strain 
on both bearings and motor. 
To  prevent  such  problems,  it  is 
important  to  allow  a  3  ft  minimum 
discharge  line  length  between  the 
compressor  discharge  port  and 

the  reversing  valve  or  any  other 
restriction.  This  gives  sufficient  free 
volume  for  collection  of  discharge 
gas  and  reduction  of  the  pressure 
peak  during  the  time  it  takes  for  the 
valve  to  operate.  At  the  same  time, 
it  is  important  to  select  and  size  a 
4-way reversing valve so as to ensure a 
quick switch over. This would prevent 
from building up to a high discharge 
pressure  and  the  resulting  nuisance 
high pressure cut-outs.
Check  with  the  valve  manufacturer 
for optimal sizing and recommended 
mounting positions.

The use of a suction line accumulator  
is strongly recommended in reversible 
cycle  applications  due  to  the 
possibility  of  a  substantial  quantity 
of  liquid  refrigerant  remaining  in  the 
evaporator, which acts as a condenser 
during the heating cycle. 
This liquid refrigerant can then return 
to the compressor, either flooding the 
sump with refrigerant or as a dynamic 
liquid  slug  when  the  cycle  switches 

back  to  a  defrost  cycle  or  to  normal 
cooling operations.
Sustained  and  repeated  liquid  slug-
ging  and  floodback  can  seriously 
impair the oil’s ability to lubricate the 
compressor  bearings.  This  situation 
can be observed in wet climates where 
it  is  necessary  to  frequently  defrost 
the  outdoor  coil  in  an  air  source 
heat  pump.  In  such  cases  a  suction 
accumulator becomes mandatory.

suction line accumulator

speciFic application RecoMMendations

most  important  issues  for  common 
applications. Each application design , 
though,  should  be  thoroughly  tested 

to  ensure  acceptable  operating 
characteristics.

Содержание Performer SM 084

Страница 1: ...selection application guidelines Performer scroll compressors SM SY SZ 50 60 Hz R 22 R 407C R 134a R 404A R 507A MAKING MODERN LIVING POSSIBLE REFRIGErATION AIR CONDITIONING ...

Страница 2: ...soft start controller 15 SYSTEM DESIGN RECOMMENDATIONS 17 Refrigerant charge limit and compressor protection 17 Crankcase heater 17 Liquid line solenoid valve LLSV 17 Pump down cycle 17 Suction accumulator 17 Liquid receiver 18 Protection against flooded starts and liquid floodback 18 Discharge gas temperature protection DGT 18 Refrigerant charge limits and compressor protection 19 Motor protectio...

Страница 3: ... Compressor sound radiation 27 Mechanical vibrations 27 Gas pulsation 27 INSTALLATION 28 Compressor handling 28 Mounting 28 Removing connections shipping plugs 29 System cleanliness 29 Tubing 29 Filters driers 30 Brazing and soldering 30 Copper to copper connections 30 Dissimilar metals connection 30 Compressor connection 30 System pressure test 31 Leak detection 31 Vacuum pump down and moisture r...

Страница 4: ...s once the power has been switched off The figure below illustrates the entire compression process Therearetwoscrollelements anorbiting scroll and a fixed scroll The center of the orbiting scroll traces a circular path around the center of the fixed scroll This movement creates symmetrical compression pockets between the two scroll elements Low pressure gas is trappedineachcrescent shapedpocket as...

Страница 5: ...tor protection type Applies to Description For trio assemblies please contact Danfoss 5 Model SM SZ 084 090 100 110 120 148 161 SM SZ 115 125 160 175 185 SY SZ 240 300 SY SZ 380 Version V R C MA MB AA AB AA AB Suction and discharge connection brazed rotolock brazed rotolock brazed brazed Oil sight glass threaded threaded threaded threaded threaded threaded Oil equalization connection 3 8 flare 3 8...

Страница 6: ...ls and capacity tables refer to Online Datasheet Generator www danfoss com odsg SM SY compressors SZ compressors Refrigerant R 22 R 407C Frequency 50 Hz 50 Hz Standard rating conditions ARI standard conditions Evaporating temperature 45 F 45 F dew point Condensing temperature 130 F 130 F dew point Subcooling 15 F 15 F Superheat 20 F 20 F Rating conditions TR Ton of Refrigeration COP Coefficient Of...

Страница 7: ...o Online Datasheet Generator www danfoss com odsg SM SY compressors SZ compressors Refrigerant R 22 R 407C Frequency 60 Hz 60 Hz Standard rating conditions ARI standard conditions Evaporating temperature 45 F 45 F dew point Condensing temperature 130 F 130 F dew point Subcooling 15 F 15 F Superheat 20 F 20 F TR Ton of Refrigeration COP Coefficient Of Performance EER Energy Efficiency Ratio Rating ...

Страница 8: ...are indicated by a double line The solid line represents the limit when the su perheat is 20o F or less The dotted line shows the limit when the superheat is 54o F Interpolate for superheat values between 20o F and 54o F Maximum discharge gas tem perature 275o F Maximum ambient temperature 145o F for SM SZ 084 to 185 125o F for SY SZ 240 to 380 A suction superheat below 10o F is not recommended du...

Страница 9: ... 110 120 130 140 150 160 10 0 10 20 30 40 50 60 Evaporating temperature F Condensing temperature F Condensing temp limits S H 20o F S H 54o F SUPERHEAT 10 0 10 20 30 40 50 60 Evaporating temperature F Condensing temperature F Condensing temp limits S H 20o F S H 54o F SUPERHEAT 80 90 100 110 120 130 140 150 160 9 SZ 240 300 R 134a SZ 240 to SZ 380 R 407C at DEW temperature refer to the explanation...

Страница 10: ...re application envelopes Dew temperature Mean temperature Example for SZ 084 to 185 Example for SZ 084 to 185 Refrigerant R 407C is a zeotropic mix ture with a temperature glide in both evaporator and condenser Therefore when discussing evaporating and condensing temperatures it is im portant to indicate whether these are DEW POINT values or MEAN values In the figure below the dashed lines reflect...

Страница 11: ...tion 1 5 8 2 1 4 1 3 8 Discharge 1 1 8 1 3 4 7 8 SY SZ 240 Suction 1 5 8 2 1 4 1 5 8 Discharge 1 1 8 1 3 4 1 1 8 SY SZ 300 Suction 1 5 8 2 1 4 1 5 8 Discharge 1 1 8 1 3 4 1 1 8 SY SZ 380 Suction 2 1 8 Discharge 1 3 8 Suction and discharge connections PIPING CONNECTIONS Oil drain Sight glass Schrader The oil drain connection allows oil to be removed from the sump for changing testing etc The fittin...

Страница 12: ...230V 3 60 Hz 460V 3 60 Hz 575V 3 60 Hz 380 3 60 Hz Voltage range 60 Hz 180 253 V 414 506V 517 632V 342 418 V Electrical connections The terminal box is provided with a Ø 1 1 29 mm hole for the power supply and a Ø 1 1 29 mm knockout The protection rating of the terminal box is IP54 when correctly sized IP54 rated cable glands are used IP ratings according to IEC 529 The terminal box is provided wi...

Страница 13: ...0 vac 13 ELECTRICAL CONNECTIONS AND WIRING The motor protection module is factory installed in the terminal box and has both phase sequence protection and pre wired thermistor connections The module must be connected to a power supply of appropriate voltage The module terminals are 1 4 size Faston type Terminal box wiring for SY SZ 240 300 380 Electronic protection module wiring The terminal box i...

Страница 14: ...S KS BP HP DGT TH 180 s T1 T2 M T3 KA KA A1 A2 A3 Wiring diagram without pump down cycle Suggested wiring diagrams Compressor models SM SZ 115 125 160 175 185 Wiring diagram with pump down cycle CONTROL CIRCUIT F1 F1 KA KA KA HP T1 T2 T3 KM DGT KS KS 1 2 M KS KS BP KA KM KM LLSV 180s TH F2 Q1 L1 L3 L2 A1 A2 A3 CONTROL CIRCUIT F1 F1 KA KA KA HP T1 T2 T3 KM DGT KS KS 1 2 TH KS BP KA KM 180s F2 Q1 L1...

Страница 15: ...t starter MCI soft starters are designed to reduce the starting and stopping current of 3 phase AC motors MCI soft starters can reduce in rush current by up to 40 thereby eliminating the detrimental effects of high starting torque surges and costly demand charges from the resultant current spike Upon starting the controller gradually increases the voltage supplied to the motor until full line volt...

Страница 16: ...nerated by the MCI As the contactor always switches in no load condition it can be selected on the basis of the thermal current AC 1 Contacts 13 14 are not applicable with MCI 25C When control voltage is applied to A1 A2 the MCI soft starter will start the motor according to the settings of the ramp up time and initial torque adjustments Whenthecontrolvoltage is switched OFF the motor will switch ...

Страница 17: ... wind Below 23 F ambient temperature with wind speed above 11 mph however we recommend thermal insulation of crankcase heaters in order to limit the energy losses to the surrounding air Since the total system charge may be undefined a crankcase heater is recommended on all stand alone compressors and split systems In addition any system containing a refrigerant charge in excess of the maximum reco...

Страница 18: ... the table a crankcase heater must be used During operation liquid floodback may be detected by measuring either the oil sump temperature which should be at least 18 F above the saturated suction temperature or the discharge gas temperature which should be at least 54 F above the saturated discharge temperature If at any time during operation the oil sump temperature drops below 18o F above the sa...

Страница 19: ...test Crankcase heater Cooling only systems with remote condensor and split system units Refrigerant migration floodback test Crankcase heater because full system charge is not definable risk of overcharging Refrigerant migration floodback test Crankcase heater Liquid receiver Reversible heat pump system Specific tests for repetitive floodback Crankcase heater Discharge gas thermostat ReQ ReQ ReQ R...

Страница 20: ... motor protection module in the terminal box This device provides efficient reliable protection against overheating overloading and phase loss or reversal Connected to the module are PTC sensors embedded in the motor winding The close contact between thermistors and windings ensures a very low level of thermal inertia The motor temperature is constantly measured by the PTC thermistor loop connecte...

Страница 21: ... a single direction and the motor is wound so that if the connections are correct the rotation will also be correct Compressor models SM SZ 084 to 185 incorporate an internal reverse vent valve which will react in the presence of reverse rotation and allows refrigerant to circulate through a by pass from suction to discharge Although reverse rotation is not destructive even over long periods of ti...

Страница 22: ...he motor terminals must lie within these table limits during both start up and normal operations The maximum allowable voltage imbalance is 2 Voltage imbalance causes high amperage on one or more phases which in turn leads to overheating and possible motor damage Voltage imbalance is given by the formula Voltage imbalance High and low pressure protection High pressure A low pressure LP safety swit...

Страница 23: ...he compressor from draining back to the discharge side of the compressor during off cycle The upper loop also helps avoid condensed liquid refrigerant from draining back to the compressor when stopped see fig 2 Piping should be designed with adequatethree dimensionalflexibility It should not be in contact with the surrounding structure unless a proper tubing mount has been installed The tubing mou...

Страница 24: ...ensing temperature shown in the application envelopes Under very low ambient conditions in which testing has revealed that the above procedures might not ensure satisfactory condensing and suction pressures the use of a liquid receiver with condenser and receiver pressure regulators would be possible For further information please contact Danfoss Technical Support Crankcase heaters Crankcase heate...

Страница 25: ...e compressor to draw vapor from on the suction side The compressor can then quickly enter into a vacuum condition it is therefore important that the expansion device be sized correctly and that a sufficient pressure differential across the expansion device be available to ensure adequate refrigerant feed into the evaporator This aspect is of special concern when operating the unit under low ambien...

Страница 26: ...sure switch cut outs and may place excess strain on both bearings and motor To prevent such problems it is important to allow a 3 ft minimum discharge line length between the compressor discharge port and the reversing valve or any other restriction This gives sufficient free volume for collection of discharge gas and reduction of the pressure peak during the time it takes for the valve to operate...

Страница 27: ... and code numbers Mechanical vibrations Vibration is most effectively controlled by isolation Performer scroll compressors are designed to produce minimal vibration during operation Rubber isolaters on the compressor base plate or on the frame of a manifolded unit are effective in reducing vibration transmitted from the compressor s to the unit Rubber grommets are supplied with all Performer compr...

Страница 28: ...terminal box with the intention of moving the compressor as the force placed upon the terminal box will cause extensive damagetoboththeboxandthemotor protection module component inside Lock washer HM 8 Bolt Flat washer Steel mounting sleeve Rubber grommet Nut Compressor base plate 1 1 All compressors are delivered with four rubber mounting grommets and metal sleeve liners that serve to isolate the...

Страница 29: ...ensables and system contaminants such as metal shavings solder and flux have a negativeimpactoncompressorservice life Many of these contaminants are small enough to pass through a mesh screen and can cause considerable damage to a bearing assembly The use of highly hygroscopic polyolester oilinR 407Ccompressorsrequiresthat the oil be exposed to the atmosphere as little as possible System contamina...

Страница 30: ...mage internal components Using a heat shield a heat absorbing compound or both is recommended Due to the relatively large tubing and fitting diameters used for larger scrolls a double tipped acetylene torch is recommended for S240 300 380 brazing operation For compressors with rotolock connections solder sleeves are available For brazing the suction and discharge connections the following procedur...

Страница 31: ... the table below Never use other gasses such as oxygen dry air or acetylene as these may form an inflammable mixture Pressurize the system on HP side first then LP side Leak detection compressor Use a wire brush or wet cloth to remove all remaining flux once the joint has been soldered Flux left behind will cause corrosion Ensure that no flux enters the tubing or compressor Flux is acidic and can ...

Страница 32: ...ing device operation and desired superheat readings Suction and discharge pressure within acceptable levels Correct oil level in compressor sump indicating proper oil return Low foaming in sight glass and compressor sump temperature 18 F above saturation temperature to show that there is no refrigerant migration taking place Acceptable cycling rate and run time duration Current draw of individual ...

Страница 33: ...adaptator not available rotolock valve set not available Discharge 1 3 8 Solder sleeve adaptator set Rotolock valve set 33 Connectors and valves ACCESSORIES Compressor model Oil type Oil name Code no SM compressors Mineral 160P 5402007 SZ compressors P O E 160 SZ 7754207 SY compressors P O E 320 SZ 1 gallon can SM SY SZ compressors use different oil types as indicated below Always use the original...

Страница 34: ... mark UL SM SZ175 185 6 7773108 Belt type crankcase heater 75 W 230 V CE mark UL SM SZ175 185 6 7973005 Belt type crankcase heater 75 W 230 V CE mark UL SM SZ175 185 50 7773118 Belt type crankcase heater 75 W 400 V CE mark UL SM SZ175 185 6 7773012 Belt type crankcase heater 100 W 110 V UL SM SZ175 185 6 7773007 Belt type crankcase heater 100 W 240 V UL SM SZ175 185 6 7773011 Belt type crankcase h...

Страница 35: ...able for code 3 version compressors Discharge gas temperature must not exceed 275 F The discharge gas thermostat acces sory kit includes all components required for installation as shown below The thermostat must be attached to the discharge line within 6 of the compressor discharge port Discharge thermostat kit code number 7750009 Acoustic compressor hoods have been developed to meet specific ext...

Страница 36: ...olock T SM175 3RM SM175 4RM SM175 7RM SM175 9RM SM185 Single Brazed T SM185 3CAM SM185 4CAM SM185 7CAM SM185 9CAM Rotolock T SM185 3RM SM185 4RM SM185 7RM SM185 9RM SY240 Single Brazed M24 SY240A3AAM SY240A4AAM SY240A7AAM SY240A9AAM Brazed M230 SY240A3ABM SY240A4ABM SY240A7ABM SY240A9ABM Rotolock M24 SY240A3MAM SY240A4MAM SY240A7MAM SY240A9MAM Rotolock M230 SY240A3MBM SY240A4MBM SY240A7MBM SY240A9...

Страница 37: ...le Brazed T SZ125 3CAM SZ125 4CAM SZ125 7CAM SZ125 9CAM Rotolock T SZ125 3RM SZ125 4RM SZ125 7RM SZ125 9RM SZ148 Single Brazed Int SZ148 3VAM SZ148 4VAM SZ148 7VAM SZ148 9VAM SZ160 Single Brazed T SZ160 3CBM SZ160 4CBM SZ160 7CAM SZ160 9CBM Rotolock T SZ160 3RAM SZ160 4RAM SZ160 7RAM SZ160 9RAM SZ161 Single Brazed Int SZ161 3VAM SZ161 4VAM SZ161 7VAM SZ161 9VAM SZ175 Single Brazed T SZ175 3CAM SZ1...

Страница 38: ...175 185 6 48 4 37 4 33 0 1444 2 24 0 24 0 37 0 248 SY SZ 240 4 44 9 37 4 36 25 1413 2 20 1 18 3 30 7 344 SY SZ 300 4 44 9 37 4 36 25 1413 2 20 1 18 3 30 7 355 SY SZ 380 4 44 9 37 4 37 2 1440 2 20 1 18 3 31 7 362 Nbr number of compressors per pallet Industrial pack Compressor models Nbr Length in Width in Height in Gross weight lb Static stacking pallets SM SZ 084 8 44 90 37 4 27 8 1213 3 SM SZ 090...

Страница 39: ......

Страница 40: ...on Controls for Industrial Refrigeration Industrial Automation Household Compressors Commercial Compressors Thermostats Sub Assemblies Electronic Controls Sensors We are a single source for the widest range of innovative refrigeration and air condition ing components and systems in the world And we back technical solutions with business solutions to help your company reduce costs streamline proces...

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