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Climate Control Simplex

 Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product 
described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in 
personal injury and/or property damage! Retain instructions for future reference.

 Powerex • 150 Production Drive • Harrison, OH  45030 • USA
1-888-769-7979 • www.powerexinc.com

IN259604AV 1/14

Description

The AS Series Powerex Simplex Air Compressors have been 
designed, broken-in and tested to meet the most demanding 
specifi cations in the pneumatic climate control industry for 
low oil carryover and long life.

All Powerex air compressors have reliable operation and 
feature high quality construction and components. An 
unloading feature is included on all compressors to provide 
loadless starting. Oil entrainment is minimized by the use of 
lap joint piston rings, low compressor speeds and a special 
lubricating oil with a high fl ash point and low carbon 
content.

Powerex compressor motors are NEMA Class B design. Single-
phase motors have built-in overload protection and a DPST 
disconnect switch. Three-phase motors require a manual or 
magnetic starter and three overload heater coils which may 
be ordered as a factory mounted and wired option.

 Safety Guidelines

This manual contains information that is very important 
to know and understand. This information is provided for 
SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help 
recognize this information, observe the following symbols.

 

Danger indicates an imminently 

  hazardous situation which, if 

not avoided, WILL result in death or serious injury.

 

Warning indicates a potentially  

  hazardous situation which, if 

not avoided, COULD result in death or serious injury.

 

Caution indicates a potentially 

  minor or moderate injury.

 

Notice indicates important 

  information, that if not 

followed, may cause damage to equipment.

NOTE:

 Information that requires special attention.

CALIFORNIA PROPOSITION 65

 

This product or its power cord 

  may contain chemicals known 

to the State of California to cause cancer and birth defects or 
other reproductive harm. Wash hands after handling.

Specifi cations

Product

AS Series Powerex Simplex Air Compressors

Performance 
Specifi cations

See Page 2

Lubrication

Splash Lubrication System

Operating 
Voltages

1Ø 

115 - 280 / 230 Volts, 60 Hz

3Ø 

280 - 230 / 460 Volts, 60 Hz

Compression 
Cycle

Single-Stage

Motor 
Overload 
Protection

1Ø 

Built-in Thermal Overload (Standard)

3Ø 

Magnetic Starter and Three Thermal 

 

Overload Switches (Optional)

Pressure 
Settings

Cut-In: Factory Set at Approximately 70 psig (490 kPa)
Cut-Out: Factory Set at Approximately 90 psig (630 kPa)

Overpressure 
Protection

ASME Safety Valve Factory Set and Sealed at 
Approximately 115 psig (805 kPa)

Outlet Air 
Connections

3/4 inch NPT (30, 60, and 80 Gallon Tanks)

Tank Sizes

30 Gallon to 80 Gallon

California 
Ordinance 
462 (L) (2)

Meets Requirements of this Ordinance

Tank Isolation

Standard All Units

The performance specifi cations are nominal and conform to acceptable industry standards. For application at conditions beyond these 
specifi cations, consult the local Powerex offi ce. Powerex shall not be liable for damages resulting from misapplication or misuse of its products.

Summary of Contents for AS Series

Page 1: ...bserve the following symbols Danger indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Caution indicates a potentially minor or moderate injury Notice indicates important information that if not followed may cause damage to equipment ...

Page 2: ...e 2 NOTE The automatic E drain is assembled to tank 1 Plug E drain into 115V power outlet supply 2 Adjust times accordingly Installation MOUNTED AND CONNECTED OPTIONS Magnetic Motor Starter An optional magnetic motor starter which has been selected and wired for the intended input voltage is available for all units All starters are furnished with properly sized overload heaters Refrigerated Air Dr...

Page 3: ...ctor Figure 3 AS Series Single phase wiring with pressure switch used for pilot duty N C Pressure Switch M 1Ø 230 VAC Secondary Thermal Overloads Starter M M Manual Disconnect Switch Comp Motor With Integral Overload NOTE M Magnetic Contactor Figure 4 AS Series Single phase wiring with pressure switch used as contactor 1Ø Line Voltage N C Pressure Switch Manual Disconnect Switch Comp Motor With In...

Page 4: ... 17 3 4 21 13 16 18 3 4 36 18 15 3 4 12 1 4 219 210 AS 010 1XX 42 1 2 40 43 19 32 42 21 1 4 17 3 4 21 13 16 18 3 4 36 18 15 3 4 12 1 4 219 210 AS 110 2XX 50 3 4 50 3 4 51 27 32 52 3 4 22 1 4 20 22 5 16 21 40 29 18 14 349 340 AS 010 2XX 50 3 4 50 3 4 51 27 32 52 3 4 22 1 4 20 22 5 16 21 40 29 18 14 349 340 AS 015 1XX 42 1 2 40 43 1 32 42 21 1 4 17 3 4 21 13 16 18 3 4 36 18 15 3 4 12 1 4 219 210 AS ...

Page 5: ...uge Inspect Every 2500 hours or less Inspect Replace NOTES 1 Inspect and perform maintenance periodically according to maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and do maintenance accordingly 3 The tension of the V belt should be adjusted during initial start up and inspected...

Page 6: ...l rings and cylinder Motor HP 3 4 1 1 A 010 6004AP 1 1 2 2 1 A 010 6004AP 3 2 A 030 6004AP D INTAKE FILTER ELEMENT Motor HP 3 4 1 1 A 010 6023AP 1 1 2 2 1 A 010 6023NP 3 2 A 010 6023NP E BELT Motor HP Size 3 4 A 43 1 A 010 6006AP 1 A 43 1 A 010 6006AP 1 1 2 AX 46 1 A 015 6006AP 2 A 59 1 A 020 6006AP 3 B 62 1 A 030 6006AP F MOTOR PULLEY Motor HP Type 3 4 1A 5 7 inch P D 5 8 inch Bore 1 A 110 6007AP...

Page 7: ...ges so long as the Products are located in the United States or Canada and the Products are reasonably located and accessible by service personnel for removal In and out charges include the costs of removing a Product from buyer s equipment for repair or replacement ii Premium Period of Warranty Parts and Labor In order to be eligible for premium warranty coverage a premium warranty for each syste...

Page 8: ...rience failures resulting from operation either intentional or otherwise in excess of rated capacities or in an otherwise improper manner i The warranty provided herein shall not apply to i any defects arising from corrosion abrasion use of insoluble lubricants or negligent attendance to or faulty operation of the Products ii ordinary wear and tear of the Products iii defects arising from abnormal...

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