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 27

MAGFLO

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Accessories
MAG 1100 FOOD

4.  Dimensions and weight

Tri-Clover

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 and Tri-Clamp

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 are registered trademarks for Ladish Co.

Weld-in  type

Tri-Clover

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0.37

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0.62

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0.87

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1.37

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1.87

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2.37

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2.87

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3.83

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Adapter

size

Sensor

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Clamp  type

Tri-Clamp

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[inch] [inch] [inch]

[inch]

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0.98

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1.99

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1.37

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2.52

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2.37

3.05

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2.87

3.58

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3.83

4.70

Adapter

size

Sensor

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L

Содержание MAGFLO MAG 1100

Страница 1: ...SAP No 521H0879 DKFD PS 027 W3 22 Handbook MAGFLO Electromagnetic flowmeters Sensor types MAG 1100 MAG 3100 MAG 5100 W Signal converter types MAG 5000 MAG 6000 FLOW DIVISION SIMPLY BETTER...

Страница 2: ...h No Yes Approvals ULc general purpose ULc general purpose FM Class 1 division 2 FM Class 1 division 2 MAG 1100 MAG 1100 MAG 3100 MAG 3100 W MAG 5100 W FOOD Size inch 1 4 4 3 8 4 1 2 78 1 48 1 48 Conn...

Страница 3: ...tion diagram 48 7 2 Wiring diagram for signal converter and sensor 49 7 2 1 Integral installation 49 7 2 2 Remote installation wall mount NEMA 6 enclosure 49 7 2 3 Rack mount NEMA 2 enclosure 50 7 2 4...

Страница 4: ...OM memory unit which stores sensor calibration data and signal converter settings for the lifetime of the product At commissioning the flowmeter commences measurement without any initial programming T...

Страница 5: ...emely high 1014 W which allows flow measurements on fluids with conductivities as low as 1 mS cm Measuring errors due to cable capacitance are eliminated due to active cable screening Digital signal p...

Страница 6: ...4404 Stainless steel AISI 316 1 4436 Stainless steel AISI 316L 1 4404 Stainless steel AISI 316 1 4436 Terminal box Standard Fiberglass reinforced polyamide Fiberglass reinforced polyamide Stainless s...

Страница 7: ...2 1 Max T 175 F 11 2 2 21 2 Max T 160 F 3 4 Max T 140 F Ambient temperature Remote mount signal converter 40 F to 210 F Remote mount signal converter 40 F to 210 F Integral mount signal converter 5 F...

Страница 8: ...psi 0 15 to 600 psi Natural rubber Linatex 0 15 to 600 psi 0 15 to 600 psi Ebonite 0 15 to 1500 psi 0 15 to 1500 psi PTFE teflon 1 2 24 Max 210 F 4 5 to 750 psi 4 5 to 600 psi 1 2 12 Max 350 F 9 0 to...

Страница 9: ...35 DN 50 600 500 psi AWWA C 207 28 78 Class D 145 psi 28 48 Class D 145 psi Electrodes Standard AISI 316 Ti 1 4571 AISI 316 Ti 1 4571 Option Hastelloy C 276 Platinum Iridium Titanium AISI 316 Ti Cera...

Страница 10: ...ns to EN 60068 2 36 Test pressure 1 5 nominal pressure Flanges EN 1092 1 Standard 600 psi 2 6 200 psi 150 psi 8 12 150 psi Option 8 12 200 psi 200 psi ANSI B16 5 Standard Class 150 lb Class 150 lb 14...

Страница 11: ...n Time constant Time constant as current output time constant Zero point adjustment Automatic Electrode input impedance 1 x 1014 W Excitation frequency Sensor size depending pulsating d c current 125...

Страница 12: ...tment Automatic Electrode input impedance 1 x 1014 W Excitation frequency Sensor size depending pulsating d c current 125 mA Ambient temperature Display version during operation 5 to 120 F Blind versi...

Страница 13: ...fety barrier ia ib for sizes up to 12 Application For use together with MAG 5000 and 6000 rack mount to clean the electrodes on MAG 1100 MAG 3100 or MAG 5100 W NB Must not be used with intrinsically s...

Страница 14: ...oltage Un 1 Warming up time 30 min Incorporation in pipe section Inlet section 10 Nominal pipe size sizes up to 48 5 Nominal pipe size sizes up to 48 Outlet section 5 Nominal pipe size sizes up to 48...

Страница 15: ...directional mode Unidirectional mode 0 20 mA 4 20 mA Frequency Pulse output Relay Power down Active Error relay No error Error Limit switch or 1 set point 2 set points direction switch Low flow Interm...

Страница 16: ...n blue black Outside color Grey Grey Ext diameter 0 3 0 32 Conductor Flexible CU Flexible CU Isolation material PVC PVC Amb temperature Flexible installation 23 to 160 F 23 to 160 F Non flexible insta...

Страница 17: ...antity Q and sensor dimension size Guidelines for selection of sensor Min measuring range 0 0 8 ft sec Max measuring range 0 33 ft sec Normally the sensor is selected so that the nominal flow velocity...

Страница 18: ...l purpose sewage EPDM Drinking water sea water PTFE Agressive chemicals paper and pulp high temperature applications Linatex Abrasive media and mining slurries Ebonite Drinking water 3 2 3 Electrode s...

Страница 19: ...pe flanges and gaskets For accurate flow measurement the sensor must be installed in a section of straight pipe free of valves elbows tees etc Min 5 x I D upstream Min 3 x I D downstream Installationi...

Страница 20: ...ter reduction from 4 to 3 d1 d2 0 8 gives a pressure drop of 0 04 psi Vacuum Installation in large pipes The electrical potential of the liquid must al ways be equal to the electrical potential of the...

Страница 21: ...sor should be potted with the optional IP68 submersion kit and suitable coil and electrode cables should be used prior to burying The use of pea gravel at least 12 inches all around the sensor is reco...

Страница 22: ...only take place with liquid in the pipe This can be achieved via the empty pipe detection It is therefore recommended to select empty pipe detection ON when using the cleaning unit The cleaning seque...

Страница 23: ...he sensor for a specific flow range After sealing the data on the signal converter must not be changed 3 5 Custody transfer approval The sealing of the signal converter is done by placing sealing mark...

Страница 24: ...CENELEC standard Ex Designates explosion proof material and indicates that the apparatus has been approved in accordance with a certificate issued i Intrinsic safety is a protection ensuring that the...

Страница 25: ...6 57 4 7 28 7 31 7 48 7 20 7 76 The MAG 1100 1 4 and 3 8 are prepared for assembly with the 1 2 pipe connection The built in length L varies dependent on the gasket choice Without gasket EPDM Graphite...

Страница 26: ...46 12 48 7 98 14 01 3 05 0 98 1 02 4 9 11 2 3 70 6 93 12 95 8 72 14 74 3 58 1 57 1 50 7 5 2 4 09 7 24 13 27 9 59 15 61 4 68 1 97 1 97 9 2 21 2 5 16 7 64 13 66 10 20 16 22 5 12 2 56 2 60 12 0 3 6 14 7...

Страница 27: ...1 1 2 0 62 3 4 1 1 1 1 2 0 87 1 1 1 2 1 1 2 1 1 2 1 37 1 1 2 2 2 1 1 2 1 87 2 2 1 2 2 1 2 1 3 4 2 37 2 1 2 3 3 2 2 87 3 4 4 2 3 83 4 Adapter size Sensor size Clamp type Tri Clamp Di Do inch inch inch...

Страница 28: ...14 362 14 3 550 21 7 550 21 7 N A N A 550 21 7 N A N A 400 16 387 15 2 600 23 6 600 23 6 N A N A 600 23 6 N A N A 450 18 418 16 5 600 23 6 600 23 6 N A N A 600 23 6 N A N A 500 20 443 17 4 625 24 6 6...

Страница 29: ...512 1129 550 1213 N A N A N A N A 539 1188 1000 40 650 1433 732 1614 N A N A N A N A 670 1477 42 N A N A N A N A N A N A N A N A 700 1544 1100 44 N A N A N A N A N A N A N A N A 1100 2426 1200 48 990...

Страница 30: ...9 17 48 19 69 19 69 19 69 23 62 26 77 19 69 19 69 0 06 0 31 176 14 14 25 20 20 10 63 17 76 21 65 21 65 21 65 27 56 31 50 21 65 21 65 0 06 0 31 242 16 15 24 21 18 10 63 19 76 23 62 23 62 23 62 29 53 23...

Страница 31: ...f neoprene EPDM Linatex and ebonite Type E flanges for liners of PTFE Note MAG 3100 high temperature PTFE is always equipped with 2 pcs type E grounding flanges 4 5 Signal converter Integral mount sig...

Страница 32: ...ht Wall mounting converter Weight excl signal converter 8 0 lbs Wall mounting converter with cleaning unit or intrincically safe barrier Weight excl signal converter 7 0 lbs Front panel mounting kit W...

Страница 33: ...mounting kit for converter with intrinsi cally safe barrier or cleaningunit Weight 2 0 lbs Weight 2 0 lbs 4 Dimensions and weight Front panel mounting kit for converter with intrinsi cally safe barrie...

Страница 34: ...s B Potential equalization using earth strap supplied C Potential equalization with electri cally conductive graphite gaskets D Potential equalization using sepa rate potential equalization ring Elect...

Страница 35: ...ected Remote installation The shield must only be connected at the sen sor end via a 1 5 mF capacitor The shield must never be connected at both ends Isolated sensor If above mentioned connections are...

Страница 36: ...tthe2pinconnectorand3pinconnector as shown Note In earlier version the 3 pin connector was a 5 pin connector Step 4 Mount the connection plate in the terminal box The SENSORPROM unit connections will...

Страница 37: ...t in order to obtain NEMA enclosure rating Step 5 Snap lock the outer frame onto the control pad click The signal converter can be mounted in either direction as the arrow indicates without turning th...

Страница 38: ...by power on Step 2 All signal converter types Fit and connect the electrode and coil cables as shown in section 7 Electrical connections The unshielded cable ends must be kept as short as possible The...

Страница 39: ...G 6000 MAG 5000 Step 3 Wall mounting Mount wall bracket on a wall or in the back of a panel Mount the wall mounting on a vertical or hori zontal pipe using an ordinary hose clamp or a duct strap Verti...

Страница 40: ...wall bracket Mount an earth wire between PE on the connection board and bottom of connection box Step 5 wall mounting Mount the connection board in the terminal box Fix the con nection board with the...

Страница 41: ...lied with the sensor in the terminal box Step 4 Rack mount units Mount the guide rails in the rack system as shown Distance between guide rails is 4 52 inch Guide rails are supplied with the rack syst...

Страница 42: ...e bottom of the MAG 6000 signal converter 6 Installation of signal converter 6 2 5 Add on modules MAG 6000 only Press the add on module forwards as far as possible The add on module has now been insta...

Страница 43: ...t units Mount the SENSORPROM memory unit on the connection board as shown The SENSORPROM unit is supplied with the sensor in the terminal box The connection board for NEMA 4X wall mounting boxes must...

Страница 44: ...emory unit on the connection board as shown The SENSORPROM unit is supplied with the sensor in the terminal box Step 4 Rack mount units Fit the enclosure in a cut out at the front of a panel Fasten th...

Страница 45: ...The SENSORPROM unit is supplied with the sensor in the terminal box Step 4 Rack mount units Mount the connection board in the back of the enclosure Step 5 Rack mount units Connect the cables as shown...

Страница 46: ...plied with the signal converter is not used Step 4 Rack mount units Mount the guide rails in the rack system as shown Distance between guide rails is 4 52 inch Guide rails are supplied with the rack s...

Страница 47: ...he rack system as shown Distance between guide rails is 4 52 inch Guide rails are supplied with the rack system and not with the signal converter Step 5 Rack mount units Mount the connection board as...

Страница 48: ...en using long cables in an electrically noisy environment we recommend using shielded cable in metal conduit See page 15 for max cable lengths Electrode cables Dotted connections only to be used when...

Страница 49: ...lation transformer The terminal PE must not be connected Sensor cables Unshielded cable ends must be as short as possible and the two cables must be kept separate Cables must not be spliced Terminals...

Страница 50: ...50 MAGFLO 7 Electrical connection Elec con 7 2 3 Rack mount NEMA 2 enclosure 7 2 4 Wallmount NEMA 4X enclosure 7 2 5 Rack mount with safety barrier NEMA 2 EEx ia ib up to 12...

Страница 51: ...51 MAGFLO 7 Electrical connection Elec con 7 2 6 Wall mount with safety barrier NEMA 6 EEx ia ib up to 12 7 2 7 Rack mount NEMA 2 with cleaningunit 7 2 8 Wallmount NEMA 6 with cleaningunit...

Страница 52: ...flow values flowmeter settings and error messages The upper line is for primary flow readings and will always show either flow rate totalizer 1 or totalizer 2 The line is divided into 3 fields S Sign...

Страница 53: ...top up key for 2 seconds The setup menu operates in two modes View mode Setup mode View mode is a read only mode The pre selected settings can only be viewed Setup mode is a read and write mode The p...

Страница 54: ...54 MAGFLO 8 Start up programming Start up programming 8 3 1 MAG 5000 and MAG 6000 Menu overview...

Страница 55: ...55 MAGFLO 8 Start up programming Start up programming 8 3 2 MAG 6000 CT Menu overview...

Страница 56: ...supply frequency corresponding to the country in which the flowmeter is installed US 60 Hz Flow direction Select the correct flow direction in the pipe Qmax Sets the measuring range the analog output...

Страница 57: ...ncy Proportional to flowrate Terminal 56 57 58 The current output must be turned off when not used Current output Proportional to flowrate Terminal 31 and 32 4 20 mA alarm Current output gives the fol...

Страница 58: ...outputs a single set point has to be selected individually for digital as well as relay outputs Batch MAG 6000 only Possible through relay and digital output 8 4 4 Relay output Cleaning 8 4 5 External...

Страница 59: ...FLO 8 Start up programming Start up programming Menu detail 8 4 6 Sensor characteristics 8 4 7 Reset mode If SENSORPROM not installed is shown refer to section 6 depending on type of mounting configur...

Страница 60: ...splayed as days minutes and hours since the error has occurred The first 9 standing errors are stored in error pending When an error is removed it is removed from error pending The latest 9 errors are...

Страница 61: ...or menu An open lock key symbol means that the menu is not available in the operator menu The middle line can either be used as a heading Text line for the lower line or as a flow reading A flow readi...

Страница 62: ...ct identity Read only Software version of add on module is only available if the add on module has been installed Menu detail 8 4 11 Change password If you have forgotten your password please refer to...

Страница 63: ...63 MAGFLO 8 Start up programming Start up programming 8 4 12 Language mode Menu detail 8 4 13 HART communication MAG 5000 HART or as add onmodule Used to select language...

Страница 64: ...tor menu setup please refer to 8 4 9 The batch cycle counter is reset by pressing the lock key in the batch cycle counter reset menu Batch cycle counter Batch cycle counter reset 8 5 1 Operator menu F...

Страница 65: ...s 5 0 0 100 Batch1 Off Batch quantity 0 Dim dependent Batch compensation 0 100 100 m3 Batch counter Down Up down Time constant 0 1 s 0 1 30 s Frequency Off 500 Hz 1 kHz 5 kHz 10 kHz Time constant 5 s...

Страница 66: ...S G 21 2 160 11 0 440 3 13 2 523 9 US GPM 1 US G US G 3 250 17 6 704 5 20 3 792 5 US GPM 1 US G US MG 4 400 27 7 1 100 7 31 3 1 241 6 US GPM 1 US G US MG 5 600 44 0 1 761 1 48 9 1 941 6 US GPM 1 US G...

Страница 67: ...annot be reset Totalizer 2 can be reset if the flow velocity in the meter pipe is 0 75 ft s When the totalizer is reset the pulse output register will also be reset Settingprimaryoperatingparameterssu...

Страница 68: ...egistered as errors Warning Default value Warnings permanent and fatal errors are registered as errors The error information is displayed in the title and subtitle line The title line will show the ti...

Страница 69: ...ed maximum Batch out overrun volume put on zero Active 24 W24 Batch neg flow Check flow direction Negative flow direction during batch Active Active 30 W30 Overflow Adj Qmax Flow is above Qmax setting...

Страница 70: ...nstallation sensor grounding connection etc YES YES Often problems with unstable wrong measurements occur due to insufficient wrong grounding or potential equalization Please check connection If OK th...

Страница 71: ...ffi is connected and sufficiently ciently screened screened Unstable Unstable 1 Pulsating flow Increase time constant flow signal 2 Conductivity of medium Use special electrode cable too low 3 Electri...

Страница 72: ...unstable R 82 Gnd Nominal value 5 500 kohm R 83 Gnd Nominal value 5 500 kohm Sensor apparently OK Remove sensor dry it and check Sensor may be defective Contact Danfoss Dirty electrodes or conductivit...

Страница 73: ...ize inches Ohms Tolerance Ohms Tolerance 1 2 104 15 104 2 104 2 1 104 1 104 2 104 2 11 2 92 1 92 2 92 2 2 92 2 92 2 124 4 21 2 100 21 2 100 2 127 4 3 94 3 94 2 126 4 4 92 4 92 2 125 4 5 92 5 92 2 126...

Страница 74: ...2 21 2 083G4033 3 083G4034 4 1 083G4035 MAG 1100 FOOD 3 8 083G2016 Ceramic Al2O3 1 2 083G2017 Temperature of medium max 300 F 1 083G2019 Enclosure NEMA 4X 11 2 083G2021 2 083G2022 21 2 083G2023 3 083G...

Страница 75: ...nd 2 gaskets Symbol Symbol 10 Ordering Description Material Size Code No Symbol EPDM gaskets EPDM 3 8 083G2206 2 gaskets 1 2 083G2207 1 083G2209 11 2 083G2211 2 083G2212 21 2 083G2213 3 083G2214 4 083...

Страница 76: ...1 PN 63 DN 50 400 not with PTFE Q EN 1092 1 PN 100 DN 25 350 not with PTFE R ANSI class 150 24 300 psi F ANSI class 300 24 750 psi G AS 2129 Table E 48 210 psi N AWWA C 207 class D 28 78 150 psi O AS...

Страница 77: ...8308 8308 40 8309 8310 8310 8311 8311 42 8394 44 8395 48 8312 8313 8313 8314 8314 54 8349 8353 8357 66 8350 8354 8358 72 8351 8355 8359 78 8352 8356 8360 Grounding protection flange type E AISI 316 f...

Страница 78: ...83Z8119 48 10 083Z8021 083Z8121 10 Ordering 10 4 Sensor MAG 3100 W Nominal Flange type Code No ANSI AWWA flanges size Neoprene EDPM inch liner liner 1 ANSI 150 083Z8600 083Z8650 1 ANSI 150 083Z8601 08...

Страница 79: ...10 2 500 176 1 7 044 5 ANSI 150 082Z8521 12 3 500 277 4 11 007 1 ANSI 150 082Z8524 14 4 500 381 3 15 247 0 ANSI 150 082Z8527 16 6 000 498 0 19 914 0 ANSI 150 082Z8530 18 7 500 630 5 25 206 2 ANSI 150...

Страница 80: ...Signal converter MAG 6000 for 11 30 V d c NEMA 4X fibre integral mount and wall mounting 11 24 V a c glass reinforced 083F5004 polyamide 115 230 V a c NEMA 4X fibre 50 60 Hz glass reinforced 083F5003...

Страница 81: ...aning 11 30 V d c rack mount insert incl back plate 11 24 V a c 083F5039 Panel mounting kit for rack mount insert NEMA 4X enclosure in ABS plastic for panel front mounting 083F5030 Panel mounting kit...

Страница 82: ...terminal box 085U1002 Complete incl terminals incl lid Polyamide lid for terminal box 085U1003 2 kB SENSORPROM unit 085U1005 Sensor serial No must be specified when ordering Adapter for NPT brass 083N...

Страница 83: ...ion as above Wittness inspection Any of above mentioned calibrations Re calibration Description Code No Code No Code No Code No 1 4 2 1 2 3 6 8 20 24 48 Matched pair Sensor and signal converter calibr...

Страница 84: ...re media in liquid form irrespec tive of electrical conductivity The range includes a one to four track flowmeter SONO 3000 The meter is also available in a integral mount Ex version SONOFLO flowmeter...

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