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4

Transport and commissioning

4.1 Transport

The goods should be transported in the original packaging. During
transport, the goods must be secured safely within the packaging. All
applicable laws and regulations relating to securing loads shall be ob-
served during transport.

The machine can only be transported manually. For machine weight,
please refer to "Technical data" in Section 3.

WARNING!

Risks by dropping loads!

Risk of injuries by dropping loads.
• Do not stand under suspended loads.

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Содержание ET9400

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Страница 2: ...erman Date of revision 2022 10 05 Version 1 0 Copyright by UNIFLEX Hydraulik GmbH Technical modifications reserved The reproduction distribution and utilization of this document as well as the communi...

Страница 3: ......

Страница 4: ...h Strasse 50 52 D 61184 Karben The following standards codes and specifications have been applied EC Directive 2006 42 EC EMC Directive 2014 30 EC EN ISO 12100 2010 EN 60204 1 2018 UK Supply of Machin...

Страница 5: ...Risks in case of fire 12 2 4 Safety 13 2 4 1 Working area 13 2 4 2 Warning signs on the machine 14 3 Machine description 16 3 1 Design and function 16 3 2 Technical data 18 4 Transport and commission...

Страница 6: ...eplacement 34 7 Troubleshooting 36 8 Decommissioning disposal 37 8 1 Dismantling 37 8 2 Recycling 37 8 3 Consumables and waste 38 9 Annex 39 9 1 Accessories upgradable 39 9 2 Spare parts list 40 9 2 1...

Страница 7: ...this Operation Manual The machine unit may only be operated by staff who has read the Operation Manual has understood it has been instructed in the operation of the machine unit and has signed in the...

Страница 8: ...chine unit fitters Machine unit fitters must be at least 18 years old and have completed training for the task i e they must have attended a specialist voca tional training A fitter must observe the i...

Страница 9: ...1 3 Name plate The name plate is fixed near the power cable 1 4 Abbreviations TM cutting knife plain TMG cutting knife with slots TMC cutting knife coated...

Страница 10: ...pplemented by a triangular hazard symbol The signal word ATTENTION identifies a potentially hazardous situa tion in which the product or property in the environment may be dam ages This warning is sup...

Страница 11: ...kpieces misuse of consumables and waste materials WARNING Risk for life and health Use not in compliance with the intended purpose imposes risks for life and health Consequences resulting from use for...

Страница 12: ...restart before maintenance 2 3 3 Risks imposed by noise The noise level meter acc to IEC 804 Class 2 was calibrated before measuring The operation of the machine causes noise emissions of 80 dB A at...

Страница 13: ...n case of fire 2 4 Safety 2 4 1 Working area The working area is designed as the area 1 metre all around the ma chine shaded Keep the working area free from trip hazards Use ducts for lines and cables...

Страница 14: ...2 Warning signs on the machine Cutting risk on the cutting knife Danger from electric current at the power supply line Risk of eye injuries Wear safety goggles Risk of hearing damage Wear ear protect...

Страница 15: ...Illegible or missing warning signs must immediately be replaced by the owner...

Страница 16: ...chine description 3 1 Design and function Basic machine 1 Hand lever 2 Retractable fork 3 Knife protection yellow 4 Bending pin 5 Cutting plate 6 Motor 7 Knife covered 8 Main power switch red OFF gr n...

Страница 17: ...rection of the cutting plate 5 During cut ting the workpiece is moved towards the knife 7 by the retractable fork 2 The knife 7 is driven by the motor 6 Move the Hand lever 1 back to the starting posi...

Страница 18: ...43 kg Noise level 80 dB A Protection class IP 42 Operation mode S6 40 Function Hose feed Manual Extraction connection 80 mm Cutting knife TM G 275 x 3 x 30 mm Workpiece capacity Workshop SAE R13 SAE R...

Страница 19: ...th a carrying capacity of approx 500 kg We recommend industrial flooring meeting the following struc tural requirements Permanent floor loading Approx 0 07 kg mm2 Floor carrying capacity Min 2500 kg m...

Страница 20: ...red safely within the packaging All applicable laws and regulations relating to securing loads shall be ob served during transport The machine can only be transported manually For machine weight pleas...

Страница 21: ...immediately upon delivery it must be protected against Contamination Weather influences Mechanical damage The machine unit components may only be stored in closed rooms and under the following conditi...

Страница 22: ...eck the electric cables for damage 6 Train the operating staff and record training sessions in Decla ration of trained staff Section 9 WARNING Risk of injuries Machine components might loosen during t...

Страница 23: ...min as well as a filter element and a spark separa tor suitable for this purpose 4 3 2 Extraction process for TMC cutting knife WARNING Risk of fire During cutting there is a risk for life and health...

Страница 24: ...well as a filter element suitable for this purpose 4 3 3 Electrical connection WARNING Risk by electrical voltage There is a risk of electrocution near the live parts Work on electric systems may onl...

Страница 25: ...according to the ar row Exchange outer cable phases of the connection if requi red ATTENTION Risk of damage to machinery Operating the motor in the wrong direction of rotation results in the loosening...

Страница 26: ...ficient illumination of the working area of the machine During operation Observe the safety instructions on the machine Make sure that no other persons stay in the working area Each movement of the ha...

Страница 27: ...ine is operated wit hout hose prestressing Never cut without bending X Adjust the bending pin and the workpiece Prerequisites for a correct cutting process The bending pin position and the hose diamet...

Страница 28: ...that your extremities are not between the retractable fork and the knife protection 1 Manually place the workpiece on the cutting plate 4 in front of the bending pins 3 2 Activate the machine at the...

Страница 29: ...nd cracks 6 Remove contamination dust and chips using a vacuum Inform the fitter in case of damage or other irregularities 5 5 Overload protection The motor is protected against overload by a motor pr...

Страница 30: ...ing on unintentionally Wear cut proof gloves ATTENTION Risk of damage to machinery If the machine is cleaned with a steam jet or compressed air dirt and water may ingress in the machine and cause seri...

Страница 31: ...3 Remove the cover plate 1 4 Vacuum the chassis 5 Mount cover plate 1...

Страница 32: ...maintenance work see Deactivation in Section 5 Attach a sign Example text Machine out of service for mainte nance work Do not switch on Welding flame cutting and grinding work on and in the machine a...

Страница 33: ...equired X Machine To be cleaned X Extraction line To be cleaned 1 Safety equipment Knife protection To be checked for function Press the knife protection on the outside edges towards the mo tor with b...

Страница 34: ...ine 3 Disconnect the machine from the power supply 4 Loosen the four nuts on the cover plate 5 Remove the cover plate 6 Hold the drive shaft 3 using a pin punch 4 and loosen the nut 2 counterclockwise...

Страница 35: ...f damage to machinery If the directions of rotation of the motor and the knife do not match there is a risk that the knife will be destroyed during cut ting Check the direction of rotation before star...

Страница 36: ...e Remedy Machine does not cut Switch OFF Activate switch Power plug defective Check power plug and replace if required Motor defective Contact Service desk Cutting knife worn Check cutting knife for w...

Страница 37: ...ety instructions see data sheet Wear personal protection equipment Do not eat drink or smoke in the working area and when handling consumables Ensure good ventilation 8 1 Dismantling This section desc...

Страница 38: ...gulations have to be complied with 8 3 Consumables and waste Observe applicable national environmental protection and waste dis posal regulations Return consumables e g oils greases test media to supp...

Страница 39: ...Hose guide 2000mm UHG 14 Extension 1000mm UHG 14 EXT Suction system UVC S36 Hose length measuring device UMS 4 Spark extinguisher 330 050 Vacuum adapter 777 056 Bench TU Cutting knife with inclined s...

Страница 40: ...ases 3 1 300 051 Spare electrical switch for motor 300 050 4 1 300 052 Spare brake 5 1 Nr 84 21x120 PFC handle 6 1 300 2001 Hand lever 7 1 301 013 1 Cover 8 1 TM G 275x3x30 Cutting knife 9 2 300 053 F...

Страница 41: ...9 2 2 Wear parts Quantity Article code Designation 1 TM G 275x3x30 Cutting knife with inclined slots 1 TM C 275x3x30 Cutting knife coated 1 TM 275x3x30 Cutting knife flat...

Страница 42: ...9 3 Electric diagram...

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Страница 45: ...9 4 Maintenance log Cutting knife Guide unit Extraction line Knife protection Remark Date Signature...

Страница 46: ...of the UNIFLEX machine and have been informed on all safety related details In addition I declare that I have read and under stood this Operation Manual completely City Date Name Signature City Date N...

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