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US

20 | AQ450440479309en-US0201

© Danfoss | Climate Solutions | 2023.07

7.1 Preparation

7|  Maintenance

7.2  Work to be carried out

In order to guarantee optimum operational reliability and service life of the compressor, 

we recom-

mend 

carrying out servicing and inspection work at regular intervals:

 

Oil change: 

   - 

not mandatory for factory-produced series systems.

   - 

 for field installations or when operating near the application limit: for the first time after 100 
to  200  operating  hours,  then  approx.  every  3  years  or  10,000  -  12,000  operating  hours. 
Dispose of used oil according to the regulations; observe national regulations.

 

Annual checks:

 Oil level, leak tightness, running noises, pressures, temperatures, function of aux-

iliary devices such as oil sump heater, pressure switch.

Before starting any work on the compressor:

  Switch off the compressor and secure it to prevent a restart.
 Relieve compressor of system pressure.
 

Prevent air from infiltrating the system!

After maintenance has been performed:

  Connect safety switch.
  Evacuate compressor.
  Release switch lock.

Available  spare  parts  and  accessories  can  be  found  on  our  compressor  selection  tool  under 

 

vap.bock.de 

as well as at

 bockshop.bock.de.

Only use genuine Bock spare parts!

7.3  Spare parts recommendation/accessories

7.5 Decommissioning

Close the shut-off valves on the compressor. Drain the refrigerant (it must not be discharged into the 
environment) and dispose of it according to the regulations. When the compressor is depressurized, 
undo the fastening screws of the shut-off valves. Remove the compressor using an appropriate hoist. 
Dispose of the oil inside in accordance with the applicable national regulations.

7.4  Lubricants / oils

The oil type filled as standard in the factory is marked on the 

name plate

, and this should always be 

used, even in the case of maintenance units. 

Alternative oil types

 can vary significantly in quality 

due to additives or inferior raw materials by the manufacturer. Validation within the compressors entire 
operating limits can not be guaranteed, if such alternative oil types are used. It is for this reason, 
that we only recommend the use of oil from Bock! Bock assumes no liability for any damage arising 
from alternative oil types.

Bock standard oil type: 

BOCK 

lub E55

Содержание BOCK UL-HGX12P

Страница 1: ...Reciprocating Compressor BOCK UL HGX12P Operating guide UL HGX12P 60 S 0 7 UL HGX12P 90 S 2 UL HGX12P 75 ML 1 UL HGX12P 110 ML 2 UL HGX12P 75 S 2 UL HGX12P 110 S 3 UL HGX12P 90 ML 2 Translation of th...

Страница 2: ...allation requirements Unauthorized changes and modifications to the product not covered by this manual are prohibited and will void the warranty This instruction manual is a mandatory part of the prod...

Страница 3: ...ing motor 13 5 4 Circuit diagramm for direct start 230 V 400 V Y 14 5 5 Electronic trigger unit INT69 G 16 5 6 Connection of the trigger unit INT69 G 16 5 7 Function test of the trigger unit INT69 G 1...

Страница 4: ...mage Important information or tips on simplifying work Risk of accidents Refrigerating compressors are pressurized machines and as such call for heightened caution and care in handling The maximum per...

Страница 5: ...ntially explosive environments These assembly instructions describe the standard version of the compressor named in the title manufactured by Bock Bock refrigerating compressors are intended for insta...

Страница 6: ...refrigerant sucked out of the evaporator flows over the motor and cools it intensively In this way the motor can be kept at a relatively low temperature level particularly under high loads Fig 2 Dime...

Страница 7: ...le operating Electrical accessories can change pressure g High pressure side the IP protection class Observe the limits of application diagrams 50 Hz 60 Hz Fig 3 Bock GmbH Benzstr 7 72636 Frickenhause...

Страница 8: ...consumption must not be exceeded In the case of operation above the mains frequency the application limit can therefore be limited When operating in the vacuum range there is a danger of air entering...

Страница 9: ...th sufficient load bearing capacity Single compressor preferably on vibration damper Duplex and parallel circuits always rigid Provide adequate clearance for maintenance work Ensure adequate compresso...

Страница 10: ...ection must be matched to the output The same applies for non return valves Pipes and system components must be clean and dry inside and free of scale swarf and layers of rust and phosphate Only use a...

Страница 11: ...he adjustable valve spindle seal clockwise 4 6 Operating the shut off valves Fig 7 Fig 8 Valve spindle seal Release Tighten Pipe connection Pipe connection Fig 9 Opening the shut off valve Spindle tur...

Страница 12: ...y point of the correct protection type see name plate for routing cables into the terminal box Insert the strain relieves and prevent chafe marks on the cables Compare the voltage and frequency values...

Страница 13: ...standard version In the case of special voltages the instructions affixed to the terminal box apply 230 V Direct start Star delta start 400 V Y Direct start only Elektrischer Anschluss Electrical conn...

Страница 14: ...thermostat PTC sensor FC1 Load circuit safety switches FC2 Control power circuit fuse BP1 High pressure safety monitor BP2 Safety chain high low pressure monitoring BT3 Release switch thermostat Fig 1...

Страница 15: ...7 AQ450440479309en US0201 15 BP1 P QA2 BP2 P L1 1 L2 1 L3 1 L1 2 N PE BT3 BT2 BT2 EB1 QA1 Main switch SF1 Control voltage switch EC1 Compressor motor QA2 Compressor contactor INT69 G Electronic trigge...

Страница 16: ...tactor Once cooled it can be restarted only if the electronic lock of the output relay terminals B1 B2 is released by interrupting the supply voltage The hot gas side of the compressor can also be pro...

Страница 17: ...s into the lubricating oil of the compressors housing depending on pressure and ambient temperature This reduces the lubricating capacity of the oil When the compressor starts up the refrigerant conta...

Страница 18: ...ny refrigerant with the nitrogen as this could cause the ignition limit to shift into the critical range 6 2 Pressure integrity test The compressor has been tested in the factory for pressure integrit...

Страница 19: ...otection electrical contact protection measures etc are all functioning properly Switch on the compressor and allow to run for a minimum of 10 min Check the oil level by The oil must be visible in the...

Страница 20: ...sor Release switch lock Available spare parts and accessories can be found on our compressor selection tool under vap bock de as well as at bockshop bock de Only use genuine Bock spare parts 7 3 Spare...

Страница 21: ...2 8 3 8 43 25 105 59 5 59 58 UL HGX12P 90 S 2 283 339 8 8 5 1 2 9 4 1 45 26 105 59 5 59 58 UL HGX12P 110 ML 2 332 399 9 2 5 3 3 1 4 2 43 25 104 60 59 58 UL HGX12P 110 S 3 332 399 10 6 6 1 3 6 4 9 45...

Страница 22: ...3 HG X 12P 75 4 14542 14550 HG12P 75 4 HC 10890 HGX12P 75 ML 1 LG 14679 UL HGX12P 75 ML 1 14714 HG X 12P 75 4 S 14543 14551 HG12P 75 4 S HC 10894 HGX12P 75 S 2 LG 14680 UL HGX12P 75 S 2 14715 HG X 12P...

Страница 23: ...X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Directive According to Annex I points 1 1 2 1 1 3 1 1 5 1 3 2 1...

Страница 24: ...20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Statutory instrument According to Schedule 2 part1 points 1 1 2 1 1...

Страница 25: ...450440479309en US0201 25 11 UL Certificate of Compliance Dear customer the Certificate of Compliance can be downloaded by the following QR Code https vap bock de stationaryapplication Data Documentati...

Страница 26: ...26 AQ450440479309en US0201 Danfoss Climate Solutions 2023 07...

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