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Instructions for installation and use 

 

Akva Lux II TDP RENO

© Danfoss | Produced by Danfoss Redan A/S | 2015.10  | 7

VI.JV.R1.02

2.

 INSTALLATION INSTRUCTIONS, SAFETY AND HANDLING

Instructions

Please read these instructions carefully before installing and comis-

sioning this substation. The manufacturer accepts no liability for loss or 

damage resulting from failure to comply with these instructions for use.

Read and follow these instructions carefully to prevent the risk of physi-

cal injury and/or damage to peroperty. Exceeding the recommended 

operating parameters considerably increases the risk of personal injury 

and/or damage to property.  Installation, commissioning and mainte-

nance must be carried out  by qualified and authorized personnel in 

compliance with the local safety regulations.

Once the station has been installed and is operating, there is 

normally

 

no need to alter the settings or other functions. The district heating 

substation is very reliable and easy to operate.

Energy source

The substation is primarily designed for connection to district heating. 

Alternative energy sources can be used if the operating conditions are 

equivalent to district heating at all times.

Application

The substation is designed only to operate with water or a water-glycol 

mixture (up to 40%), and other heating media may not be used.   

The substation is to be connected to the household piping in a frost-free 

room,  where the temperature does not exceed 50 °C and the relative 

humidity is not higher than 80%. The substation must no be covered, 

bricked in or otherwise cut off from access.

Choise of materials

Only use materials, that comply with local regulations.

Corrosion

The maximum chloride compounds of the medium must not be higher 

than 300 mg/l. The risk of  corrosion increases considerably if the recom-

mended chloride content is exceeded.

Safety valve(s)

Installation of safety valve(s) must always be in compliance with local 

regulations.

Noise level.

 ≤ 55 dB.

PTC2+P controller for domestic hot water

The controller is preset from factory and sealed with a 

red sticker. This sealing must not been broken. 

The warranty becomes void if the sealing is broken.

Storage

Before installation, the units must be stored in a dry, heated (i.e. frost-

free) room.

(Relative humidity max. 80% and storage temperature 5-70 °C).

The units must not be stacked higher than the limit at the factory (max. 

8 layers) Units supplied in cardboard packaging must be lifted using the 

handles incorporated in the packaging. Units must be placed on pallets 

for transport/moving across large distances.

As far as possible, do not lift the substation by the pipes. Lifting by the 

pipes may cause leaks. REMEMBER to retighten.

Disposal

Dispose of the packaging in accordance with the local regulations for 

disposal of used packaging materials.
The substation is made of materials that cannot be disposed of together 

with household waste.  

Close all energy sources and disconnect all connection pipes. Disconnect 

and dismantle the product for disposal in accordance with the applicable 

local regulations for the disposal of the individual components.

Connection

It must be possible to cut off all energy sources to the unit - including 
electrical connections - at all times.

Potential equalization/grounding

Potential equalization is an electrical equalizing connection to secure 
against user contact with dangerous voltage, which may occur for ex-
ample between two piping systems. Potential equalization reduces 
corrosion in heat exchangers, water heaters, district heating substa-
tions and plumbing installations. Equalization of potentials should be 
effected according to local regulations.

Warning! Hot surfaces

Parts of the substation may be very hot and can cause burn injuries. Be 
very careful when you are in the immediate vicinity of the substation.

Warning of high pressure and high temperature

The maximum supply temperature in the district heating network can 
be up to 90°C and the operating pressure can be up to 10 bar. This may 
result in a risk of scalding from touching the substation and from out-
flow of the medium (water/steam). Exceeding the substation design 
data and operating parameters for pressure and temperature carries 
an appreciable risk of personal injury and/or damage to property.

Emergencies 

In the event of fire, leaks or other hazards, immediately shut off all 
sources of energy to the substation, if possible and call for appropriate 
assistance. 
If the domestic hot water is discoloured or malodorous, shut off all ball 
valves on the substation, notify all users and call for professional assis-
tance immediately.

Warning of damage during transport 

On reception of the substation, and before installing it, check for any 
evidence of damage during transport.
The substation must be handled and moved with the greatest care and 
attention.

IMPORTANT - Tightening of connections 

Before adding water to the system, ALL pipe connections MUST be 
retightened, as vibrations during transport may have caused leaks. 
Once the substation has been filled and the system has been put into 
operation, ALL pipe connections MUST be tightened once more. 

Handling

We recommend that you wear suitable safety footwear while 
handling and installing the substation.

Содержание Akva Lux II TDP Reno

Страница 1: ...or installation and use Reno Exchange of gas boilers District district heating substation for heating and domestic hot water District heating substation for exhange of Gas Boilers Akva Lux II TDP Reno www danfoss com ...

Страница 2: ... adjustment setting 5 6 0 Installation instructions Safety and Handling 6 7 0 Getting started 7 8 0 Installation instructions General 8 8 1 Height adjustable cover 12 9 0 Adjustment and commissioning of the Akva Lux II TDP RENO 13 10 0 Maintenance 15 10 1 Maintenance schedule recommendations 16 11 0 Troubleshooting Heating 17 12 0 Troubleshooting Domestic hot water 18 12 0 EU Declaration of Confor...

Страница 3: ...et for heat meter 24 Fitting piece for heat meter 38 PTC2 P controller 40 Danfoss FJVR thermostat for Bypass Circulation 52 Zone valve Danfoss RA C 60 Top connection DCW with fitting piece for cold water meter 3 4 x 110 mm optional Please note that the cover is adjustable by 100 mm in height Please refer to page 12 for more information Please note Your substation may look different than the substa...

Страница 4: ...rn 5 District heating DH Supply top 6 District heating DH Return top 7 DCW connection top option Depth incl of mounting plate 150 mm Connections size DH HE DHW DCW G IT Dimensions Without cover H 920 x W 440 x D 150 mm With cover H 1130 1140 x W 480 x D 150 mm Please note that the cover is adjustable by 100 mm in height Please refer to page 12 for more infor mation 90 65 130 65 90 440 40 30 30 40 ...

Страница 5: ...ion with readings of the district heating meter Pay special attention to any leaks and an excessively high return tem peratureinthedistrictheatingcircuit poorcoolingofthedistrictheat ingwater Cooling i e thedifferencebetweenthesupplyandreturn temperature of the district heating water has a significant effect on the overall economy Therefore it is important to focus on the supply and return tempera...

Страница 6: ...pipe warm in the summer or regulates the circulation temperature if domestic hot water recir culation has been established in the hot water system The thermostat should initially be set to position 3 Heating circuit Differential Pressure Controller The differential pressure controller Fig 4 reduces the high fluctu ating pressure in the district heating network to a constant operat ing pressure The...

Страница 7: ...g Unitsmustbeplacedonpallets for transport moving across large distances As far as possible do not lift the substation by the pipes Lifting by the pipes may cause leaks REMEMBER to retighten Disposal Dispose of the packaging in accordance with the local regulations for disposal of used packaging materials Thesubstationismadeofmaterialsthatcannotbedisposedoftogether with household waste Closeallene...

Страница 8: ... Tighten all pipe connections as they may have loosened during transport and handling 5 Open the ball valve for the HE supply and return flow and fill the system with water by carefully opening the ball valve for the district heating supply flow and at the same time venting the system Finally open the ball valve for the district heating return flow 6 Check the substation and the household piping t...

Страница 9: ... pipe connections because vibrations and shocks during transport and handling may have caused leaks Once the system has been filled with water tighten all the pipe connections once more before performing pressure test for leaks After heating of the system check all the connections and retighten if necessary Please note that the connections features EPDM rubber gaskets Therefore it is important tha...

Страница 10: ...H supply pos A demount M10 plug Pos A insert one temperature sensor in the sensor pocket tighten temperature sensor union nut Mount the return flow sensor in the heat meter housing pos B Cold water meter s fitting pieces The substation is equipped with fitting piece s for cold water meter s Fitting of cold water meter s Close the ball valves on the domestic cold water and the do mestic hot water s...

Страница 11: ...t To keep cor rect temperature and friendly microclimate for human beings in the apartment it is recommended to ensure regular airing in rooms Anti water hammer membrane tank The station is prepared for connection of an anti water hammer membrane tank which is to be ordered separately The anti water hammer membrane tank is a pressure equalizing tank which absorbs the volume changes of the hydrauli...

Страница 12: ...tion possibilities of the cover installation problems are prevented Figure 1 shows the default position of the cover by which the cover is mounted on the mounting plate by means of a plate which is 80 mm high see Fig 1a The delivery also includes an extra plate which can be mounted which can be mounted on the existing plate and with this the cover can be variably adjusted from 130 to 180 mm in hei...

Страница 13: ... 7 8 litres per min By pass function factory connection The Akva Lux II TDP F substations are supplied with the a Danfoss FJVR by pass thermostat Fig 2 so that when water is tapped the water heater immediately starts to produce hot water We re commend setting of the thermostat in pos 3 If you have to wait a long time i e more than 20 sec for hot water it may be necessary to position the thermostat...

Страница 14: ... the temperature at a constant level in the whole apartment according to the set room parameters Consult additional maintenance instructions for room thermostat for further information It is recommended to avoid fully opened thermostats on some radiators and fully shut off on others Higher temperature at the top and lower temperature at the bottom part of radiators means that the system operation ...

Страница 15: ...ecomes necessary to cleantheexchangerwithacid thiscanbedoneasshownonthedrawing to the right Brazed plate heat exchangers can withstand rinsing with a dilute acid sulution e g 5 formic acetic or phosphoric acid Measures after maintenance work After maintenance work and before commissioning Check that all screwed connections are tight Check that all safety features covers that were removed have been...

Страница 16: ...u identify a leak replace the gaskets and retighten the pipe connec tions Check that the safety valve on the cold water supply is functioning correctly Check the functionality by turning the lever on the safety valves Check that all components are intact and functioning as intended In the event of irregularities lack of functionality or visible faults and defects in a component replace the compone...

Страница 17: ... throughly Supply temperatur too low Dirt strainer clogged Clean dirt strainer Poor cooling Too small heating surface too small radiator in relation to the total heating requirement of the building Poor utilization of existing heating surface Increase total heating surface Turn on all the radiators and prevent the radistors in the system from becoming If operating disturbances occur the following ...

Страница 18: ...ation pump out of operation not part of the dly Check whether the pump is running whether the pump is receiving power control that there is no air in the pump housing see pump manual No domestic hot water Dirt strainer on DH supply clogged Clean dirt strainer DHW temperature too low See above Non return valve on the circulation line defective leads to mixing and the circulation water pipes become ...

Страница 19: ...Instructions for installation and use Akva Lux II TDP RENO Danfoss Produced by Danfoss Redan A S 2015 10 19 VI JV R1 02 13 EU DECLARATION OF CONFORMITY ...

Страница 20: ...y with all technical regulations and the applicable legislation in every respect Installation and commissioning must only be performed by trained authorised personnel The substation is checked in the factory for leaks before delivery Leaks are however possible due to vibrations caused by transport hand ling and heating of the system and therefore it is important to check all connections and to ret...

Страница 21: ...Instructions for installation and use Akva Lux II TDP RENO Danfoss Produced by Danfoss Redan A S 2015 10 21 VI JV R1 02 ...

Страница 22: ...Instructions for installation and use Akva Lux II TDP RENO 22 Danfoss Produced by Danfoss Redan A S 2016 03 VI JV R1 02 ...

Страница 23: ...Instructions for installation and use Akva Lux II TDP RENO Danfoss Produced by Danfoss Redan A S 2015 10 23 VI JV R1 02 ...

Страница 24: ...4 Danfoss Produced by Danfoss Redan A S 2016 03 VI IQ L1 02 Danfoss Redan A S District Energy Omega 7 Søften DK 8382 Hinnerup Tel 45 87 43 89 43 Fax 45 87 43 89 44 redan danfoss com www redan danfoss dk ...

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