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Danfoss Aeroquip FT1360, Руководство оператора

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Aeroquip

 

FT1360 Crimp Machine Operator’s Manual

4 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. 

 

AQ453358079899en-010101

Table of Contents

Introduction.......................................................................................................................................... 5

Safety  Instructions............................................................................................................................... 6
Specifications....................................................................................................................................... 7

Installation............................................................................................................................................ 7
Tooling................................................................................................................................................... 7

Basic Machine Operation................................................................................................................... 8

Maintenance......................................................................................................................................... 8
Using the PowerSource Crimp Spec Tool........................................................................................ 8
Operating Instructions....................................................................................................................... 9

Crimping Precrimped -32 Fittings.................................................................................................. 11
Field Crimp Assemblies.................................................................................................................... 12

Recalibration  Procedure................................................................................................................... 12
Machine Breakdown......................................................................................................................... 13

Cylinder  Assembly............................................................................................................................. 16
Electrical  Schematic.......................................................................................................................... 18

Power Unit & Hydraulic Breakdown.............................................................................................. 20
Crimp Die Cage Assembly............................................................................................................... 22

Содержание Aeroquip FT1360

Страница 1: ...Operator s Manual Aeroquip by Danfoss FT1360 Crimp Machine ...

Страница 2: ... hose assembly failures resulting in property damage serious injury or death The user must exercise extreme care when operating any Aeroquip assembly equipment with powered moving components Safety glasses must be worn at all times when using any Aeroquip assembly equipment Read and understand the owners and operators manual before attempting to operate any equipment Danfoss hereby disclaims any o...

Страница 3: ... 000 LONG FT1209 CAGE STYLE DIES ARE 1 237 WIDE AND 3 250 LONG POWER UNIT 10 H P 3 PHASE 18 GPM WITH SLOW DOWN CIRCUITRY CYLINDER SIZE 8 BORE 5 3 4 STROKE 4 ROD MAJOR USE PRODUCTION CRIMP MACHINE LARGE DISTRIBUTORS OEM S FTl209 REPLACEMENT COMMENTS BACKSTOP LOCATOR SYSTEM STANDARD WORK LAMP STANDARD STATIONARY CAGE CRIMP RING MOVES ONTO DIES FOR CRIMP OPERATION DIGITAL ENCODER TRANSDUCER POSITION ...

Страница 4: ...y Instructions 6 Specifications 7 Installation 7 Tooling 7 Basic Machine Operation 8 Maintenance 8 Using the PowerSource Crimp Spec Tool 8 Operating Instructions 9 Crimping Precrimped 32 Fittings 11 Field Crimp Assemblies 12 Recalibration Procedure 12 Machine Breakdown 13 Cylinder Assembly 16 Electrical Schematic 18 Power Unit Hydraulic Breakdown 20 Crimp Die Cage Assembly 22 ...

Страница 5: ...onto all Aeroquip hose styles including four and six wire spiral hoses requiring internal skive crimp style fittings Each set of eight crimp dies is contained in a die cage which slides in and out of the machine as one package thus eliminating time consuming and messy die insertion and removal A compact hydraulic power unit supplies pressure to a cylinder which provides the required crimping force...

Страница 6: ...achine are hardened tool steel affording the best combination of strength and wear resistance for long life Hardened dies are generally brittle and care should be taken to avoid any sharp impact Never strike a die with a hardened instrument 8 INSERT CRIMP DIE CAGE CAUTION MAKE SURE DIES ARE COMPLETELY IN PLACE FLAT AGAINST PRESSURE PLATE OR DAMAGE TO THE DIES OR MACHINE MAY RESULT 9 CHECK PARTS Ch...

Страница 7: ...machine comes wired for 460 volts Thermal overloads and fuses are provided for conversion to 230 volts Consult Danfoss with any questions regarding assistance with conversion procedures 5 Install 460 volt power into the disconnect If the FT1360 crimp machine fails to operate properly 2 of the incoming disconnect 3Ø lines must be switched Tooling Crimp Die Cages Crimp dies for the FT1360 crimp mach...

Страница 8: ... the fitting locator Using the PowerSource Crimp Spec Tool Visit the PowerSource Crimp Spec tool at danfoss com crimp for tooling and Crimp Spec details Maintenance 1 Sliding surfaces must be kept free of dirt and other abrasive materials 2 Surfaces of crimp dies and the crimp ring where metal to metal contact is made should be lubricated with high efficiency PTFE grease Danfoss part number FF9145...

Страница 9: ... pressure plate are seated in the slots on the back of the crimp die cage and the bolt on the back of the crimp die cage is seated in the slot at the top of the pressure plate 3 Positioning The Fitting Locator Straight Fittings If only one hose assembly is being crimped on this setup you will probably choose to locate the fittings visually rather than set the locator Whether the fitting is positio...

Страница 10: ...e this process until you can measure an impression Let s say for example that at 300 you ve made an impression in the socket and measure one of the flats to be 1 793 Because the ratio of the encoder to cylinder is approximately 2 to 1 the new encoder setting will be 1 793 1 534 x 2 added to 300 The new setting should be approximately 818 Readjust if necessary and once you have an established setti...

Страница 11: ...is necessary to use a special fitting onto which the socket has been pre crimped at the factory The chart below shows the proper position for loading 32 pre crimped fittings within the FT1307 200 23 crimp die cage Two piece 32 fittings separate nipple and socket can be crimped with the FT1360 crimp machine using the FT1209 200 17 crimp die cage Proper location in this case will be the same as desc...

Страница 12: ...h end The distance between the scribe lines is equal to the length of the crimp dies When crimped the dies must be centered between the scribe lines This can be done by aligning the face of either end of the crimp die with the scribe line on that end of the socket See Illustration Recalibration procedure 1 Insert an FT1307 200 8 crimp cage into the crimper and then crimp a 1401 16 socket using a s...

Страница 13: ...Aeroquip FT1360 Crimp Machine Operator s Manual AQ453358079899en 010101 Danfoss Aeroquip FT1360 Crimp Machine Operator s Manual 2023 06 13 FT1360 Crimp Machine ...

Страница 14: ...Aeroquip FT1360 Crimp Machine Operator s Manual 14 Danfoss Aeroquip FT1360 Crimp Machine Operator s Manual 2023 06 AQ453358079899en 010101 FT1360 Crimp Machine ...

Страница 15: ...360 3 14 Aeroquip Adapter To Suit At Assembly 18 FT1360 3 33 Aeroquip Adapter To Suit At Assembly 19 FT1350 3 23 Backstop Transducer 1 20 FT1360 2 2 Cylinder Subassembly 1 21 FT1360 3 17 Cabinet Cover 1 22 FT1360 3 2 Plate 1 23 FT1360 3 3 10 24 x 1 00 Soc Countersunk Screw 2 24 FT1360 3 32 Rubber Pad 32 x 13 1 25 FT1360 3 25 Aeroquip Hose Assembly To Suit 1 26 FT1360 3 22 Aeroquip Hose Assembly To...

Страница 16: ...Aeroquip FT1360 Crimp Machine Operator s Manual 16 Danfoss Aeroquip FT1360 Crimp Machine Operator s Manual 2023 06 AQ453358079899en 010101 Cylinder subassembly ...

Страница 17: ... 2 2 2 Crimp Ring 1 3 FT1360 2 2 3 Tie Rod 4 4 FT1350 2 2 4 Push Plate 1 5 FT1350 2 2 5 Pressure Plate 1 6 FT1360 2 2 6 Front Plate 1 7 FT1360 2 2 7 Push Rod 4 8 FT1303 3 76 3 8 16 x 50 Soc Hd Shoulder Screw 2 9 FT1360 2 2 9 1 1 8 12 Hex Nut 4 10 FT1289 2 2 15 Crimp Insert 1 11 FT1289 2 2 14 Ring Danfoss T J 6471 1 12 FT1360 2 2 10 1 1 8 12 x 4 75 Soc Hd Cap Screw 4 13 FT1360 2 2 11 1 1 2 12 x 3 0...

Страница 18: ...Aeroquip FT1360 Crimp Machine Operator s Manual 18 Danfoss Aeroquip FT1360 Crimp Machine Operator s Manual 2023 06 AQ453358079899en 010101 Electrical schematic ...

Страница 19: ... 5 11 Foot Switch Cord 1 12 FT1244 2 5 12 Solenoid Cord 3 13 FT1360 2 8 13 Fuse Block 1 14 FT1360 2 8 14 Motor Cord 1 15 FT1244 2 5 15 Proximity Switch Cord I 16 FT1360 2 8 16 Control Transformer 1 17 FT1350 2 5 17 Digital Knobpot 1 18 FT1244 2 5 18 Cord Connectors 5 19 FT1340 2 5 3 2 Amp Fuse 1 20 FT1350 2 5 20 Linear Transducer 1 21 FT1350 2 5 21 Aeroquip Dual Limit Control Board 1 22 FT1350 2 5...

Страница 20: ...0 Danfoss Aeroquip FT1360 Crimp Machine Operator s Manual 2023 06 AQ453358079899en 010101 Hydraulic diagram Note Valve xx 13 to be connected to pump compensator on port meant for max volume adjustment located on opposite face to press adjustment screw ...

Страница 21: ... 1 3 FT1360 2 12 3 2 Station Manifold 1 4 FT1360 2 12 4 Valve Adapter 1 5 FT1360 2 12 5 Directional Valve 1 6 FT1360 2 12 6 0 5 000 psi Gauge 1 7 FT1360 2 12 7 Needle Valve Gauge Shut Off 1 8 FT1360 2 12 8 Return Line Filter 1 9 FT1360 2 12 9 10 HP 30 Motor 1 10 FT1360 2 12 10 Pump Motor Mount Kit 1 11 FT1360 2 12 11 Pump Hydura 1 12 FT1360 2 12 12 Bolt Kit 1 13 FT1360 2 12 13 Solenoid Valve 1 14 ...

Страница 22: ...s Manual 2023 06 AQ453358079899en 010101 INSTALLING THE CRIMP DIE ROLL PIN SPRING PLATE BACK PLATE SPRINGS CRIMP DIE FRONT PLATE SPRING PLATE BACK PLATE LUBRICATE AREAS WHERE CRIMP DIES CONTACT WITH high efficiency PTFE grease T 400 G OPPOSITE SIDE LUBRICATE WITH high efficiency PTFE grease T 400 G ...

Страница 23: ...Crimp Machine Operator s Manual 2023 06 23 Crimp Die Cage PART NUMBER DESCRIPTION NUMBER REQUIRED FT1307 2 9 10 5 16 18 x 3 00 BUGS 1 FT1209 2 9 7 Spring 8 FT1307 2 9 3 Spring Plate 1 FT1307 2 9 4 Front Plate 1 FT1307 2 9 5 Screw 3 FT1307 2 9 6 Spacer 4 FT1307 2 9 7 Nut 1 FT1307 2 9 8 Back Plate 1 ...

Страница 24: ... Danfoss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomorrow To learn more please visit http www danfoss com en about danfoss our businesses power solutions Danfoss Power Solutions 14615 Lone Oak Road Eden Prairie MN 55344 USA Phone 952 937 9800 Danfo...

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