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AK-LM 340 

RS8GV202 © Danfoss 2016-06 

43

3. Mounting and wiring

This section describes how the controller:

• Is fitted 

• Is connected 

We have decided to work on the basis of the example we went 

through previously, i.e. the following modules:

• AK-LM 340 Monitoring unit

Содержание ADAP-KOOL AK-LM 340

Страница 1: ...Monitoring unit with PI regulation AK LM 340 User Guide ADAP KOOL Refrigeration control systems...

Страница 2: ...Linking of modules 38 Determine the connection points 39 Connection diagram 40 Supply voltage 41 Ordering 42 3 Mounting and wiring 43 Mounting 44 Mounting of extension module on the basic module 44 Wi...

Страница 3: ...wo sensor thermostat with relay function Pressure Pressure detection Pressure monitoring with alarm function Pressostat with relay function Difference pressostat with relay function Voltages of 0 10 V...

Страница 4: ...irements are changed Flexible concept Controller series with common construction One principle many regulation uses modules are selected for the actual connection requirements The same modules are use...

Страница 5: ...access to further displays for the compressor regulation and the condenser regulation At the bottom of the display there is access to a number of general functions such as overview manual operation lo...

Страница 6: ...it The system unit has a larger memory and can contain more data If you are in a service situation you can show measurements in a trend function The measurements are then made real time and displayed...

Страница 7: ...specific software and by which input and output signals the relevant application will require If it is an application with few connections the controller module top part with belonging bottom part ma...

Страница 8: ...ction When a regulation is planned set up it will generate a need for a number of connections distributed on the mentioned types This connection must then be made on either the controller module or an...

Страница 9: ...n module Data communication for external extension modules Type Function Application AK LM 340 Monitoring unit with PI regulation Monitoring of temperatures pressure voltage etc 1 Controller 2 Extensi...

Страница 10: ...ected to the same output group Solid state outputs Can be used for loads that are cut in and out frequently e g rail heat fans and AKV valve Max 240 V a c Min 48 V a c Max 0 5 A Leak 1 mA Max 1 AKV Am...

Страница 11: ...2016 06 11 Dimensions The module dimension is 72 mm Modules in the 100 series consist of one module Modules in the 200 series consist of two modules Controllers consist of three modules The length of...

Страница 12: ...r LON communication Address setting When the controller is connected to a gateway type AKA 245 the controller s address must be set between 1 and 119 If it is a system manager AK SM then 1 200 Service...

Страница 13: ...1 22 10 AI 10 23 24 11 AI 11 25 26 12 DO 1 31 32 13 DO 2 33 34 14 DO 3 35 36 15 DO 4 37 38 16 DO 5 39 40 41 17 DO6 42 43 44 18 DO7 45 46 47 19 DO8 48 49 50 Terminal 15 12 V Terminal 16 5 V Terminal 27...

Страница 14: ...pply voltage The supply voltage to the module comes from the previous module in the row Supply voltage to a pressure transmitter can be taken from either the 5 V output or the 12 V output depending on...

Страница 15: ...P AKS 32R AKs 2050 MBS 8250 1 xx bar AKS 32 1 zz bar U V 0 5 V 0 10 V On Off Day Night Door Defrost Active at Closed Open Point 5 6 7 8 Type AI5 AI6 AI7 AI8 Point 1 2 3 4 Type AI1 AI2 AI3 AI4 Termina...

Страница 16: ...he module contains 8 inputs for on off voltage signals Signal AK XM 102A is for low voltage signals AK XM 102B is for high voltage signals Supply voltage The supply voltage to the module comes from th...

Страница 17: ...8 5 DI 5 9 10 6 DI 6 11 12 7 DI 7 13 14 8 DI 8 15 16 Point Signal Active at DI Day Night Door Defrost Closed voltage on Open voltage off Point 5 6 7 8 Type DI5 DI6 DI7 DI8 Point 1 2 3 4 Type DI1 DI2...

Страница 18: ...ious module in the row Supply voltage to a pressure transmitter can be taken from either the 5 V output or the 12 V output depending on transmitter type Galvanic isolation The inputs are galvanically...

Страница 19: ...R AKS 2050 MBS 8250 1 xx bar AKS 32 1 zz bar U V 0 5 V 0 10 V On Off Day Night Door Level switch Active at Closed Open AO 0 10 V Point 5 6 7 8 Type AO1 AO2 AO3 AO4 Point 1 2 3 4 Type AI1 AI2 AI3 AI4 3...

Страница 20: ...o override the relay s function Either to position OFF or ON In position Auto the controller carries out the control Light emitting diodes There are two rows with LED s They indicate the following Lef...

Страница 21: ...t 1 DO 1 25 26 27 2 DO 2 28 29 30 3 DO 3 31 32 33 4 DO 4 34 35 36 5 DO 5 37 38 39 6 DO 6 40 41 42 7 DO 7 43 44 45 8 DO 8 46 47 48 Signal Active at DO Fan Alarm Light Rail heat Defrost Night blinds Val...

Страница 22: ...ight change over switches at the front make it possible to override the relay s function Either to position OFF or ON In position Auto the controller carries out the control Light emitting diodes Ther...

Страница 23: ...type S Pt 1000 ohm 0 C S Pt 1000 P AKS 32R AKS 2050 AKS 32 P AKS 32R AKS 2050 MBS 8250 1 xx bar AKS 32 1 zz bar U V 0 5 V 0 10 V On Off Day Night Door Defrost Active at Closed Open DO Fan Alarm Light...

Страница 24: ...ply voltage for the module comes from the previous mod ule in the sequence LEDs These indicate the following Voltage of the module Communication with the controller is active red error There is no LED...

Страница 25: ...Signal Module Point Terminal Active at 1 CI 1 1 2 2 CI 2 3 4 3 CI 3 5 6 4 CI 4 7 8 5 CI 5 9 10 6 CI 6 11 12 7 CI 7 13 14 8 CI 8 15 16 Point Point 5 6 7 8 Type CI5 CI6 CI7 CI8 Point 1 2 3 4 Type CI1 C...

Страница 26: ...om a separate supply which must be galvanically separated from the supply for the control range 24 V d c 20 Power requirements 7 8 VA for controller 1 3 VA per valve A UPS may be necessary if the valv...

Страница 27: ...e Black Red Green CCM CCMT KVS 15 White Black Green Red KVS 42 54 CCM Point 1 2 3 4 5 6 7 8 Type AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8 Terminal 17 12 V Terminal 18 5 V Terminal 19 20 Cable screen Point 9 10...

Страница 28: ...ontains two analog voltage outputs of 0 10 V Supply voltage The supply voltage to the module comes from the controller module Placing The module is placed on the PC board in the controller module Poin...

Страница 29: ...night change over Fixed defrost times Saving of alarm log in case of power failure Saving of temperature log in case of power failure Connection The module is provided with plug connection Placing Th...

Страница 30: ...The 24 V can be sourced from the same supply that supplies the controller The supply for the communication module is galvani cally separated from the connected extension modules The terminals must not...

Страница 31: ...r controller Supply voltage 230 V a c or 115 V a c from 100 V a c to 240 V a c Placing On DIN rail Effect Type Output tension Output current Power AK PS 075 24 V d c 0 75 A 18 VA AK PS 150 24 V d c 1...

Страница 32: ...hat the need for connections can be established Functions Clock function Clock function and change over between summer time and winter time are contained in the controller The clock is zeroset when th...

Страница 33: ...board where there is both a 5 V supply and a 12 V supply When programming the pressure transmitter s pressure range must be set ON OFF voltage inputs DI This signal must be connected to two terminals...

Страница 34: ...the controller module If not can they be obtained by changing an ON OFF input signal from voltage signal to contact signal or will an extension module be required 6 Decide which extension modules are...

Страница 35: ...tions Pressostat function 5 Difference pressostat 10 Cutin and Cutout values for relay x Alarm limits and delay times x Voltage signal Number 5 Scaling of read out signal for ex 0 10 V 0 100 humidity...

Страница 36: ...tend alarm delays for thermostats Appliance cleaning signal to stop alarms from the thermostat Signal to reset the alarm relay mute function Pulse inputs Energy reading On off outputs Relay outputs Th...

Страница 37: ...or voltage signals 1 5 Relays for pressostat functions 1 25 1 Relays for digital input functions 1 16 Relays for alarm function 1 2 Analog control signal 0 10 V Frequency converter Compressor fans pum...

Страница 38: ...regulation has started the controller will all the time check whether there is connection to the connected modules This status can be followed by the light emitting diode When the two catches for the...

Страница 39: ...fx P0 x x AKS 32R 1 6 bar The connection survey from the controller and any extension modules are uploaded from the paragraph Module survey E g controller module 10 Signal Module Point Terminal Signal...

Страница 40: ...AK LM 340 11 Connection diagram Drawings of the individual modules may be ordered from Danfoss Format dwg and dxf You may then yourself write the module number in the circle and draw the individual co...

Страница 41: ...supply size The power consumption grows with the number of modules used Module Type Number Effect Controller 1 x 8 8 VA Extension module 200 series _ x 5 __ VA Extension module 100 series _ x 2 __ VA...

Страница 42: ...communication AK OB 101A Real time clock with battery backup To be mounted in an AK controller 080Z0252 Accessories Communication modules for controllers where modules cannot be connected continuously...

Страница 43: ...016 06 43 3 Mounting and wiring This section describes how the controller Is fitted Is connected We have decided to work on the basis of the example we went through previously i e the following module...

Страница 44: ...embly 2 Assemble the extension module and the basic module The basic module must not be connected to voltage When the two snap catches for the DIN rail mounting are in the open position the module can...

Страница 45: ...gnal Module Point Terminal Signal type Active at S1 1 1 AI 1 1 2 Pt 1000 S2 2 AI 2 3 4 Pt 1000 S3 3 AI 3 5 6 Pt 1000 S4 4 AI 4 7 8 Pt 1000 5 AI 5 9 10 6 AI 6 11 12 P1 7 AI 7 13 14 AKS 32R 12 8 AI 8 19...

Страница 46: ...troller is now ready to be configured Power Comm DO1 Status DO2 Service Tool DO3 LON DO4 I O Extension DO5 Alarm DO6 DO7 DO8 Service Pin Internal communication between the modules Quick flash error Co...

Страница 47: ...operation This section describes how the controller Is configured Is operated We have decided to work on the basis of the example we went through previously i e Difference thermostat Difference press...

Страница 48: ...ided to describe the setup by means of an example comprising the connections shown below The example is the same as the one given in the Design section i e the controller is an AK LM 340 Three separat...

Страница 49: ...w of it will always appear In this case the overview is empty This is because the controller has not yet been set up The red alarm bell at the bottom right tells you that there is an active alarm in t...

Страница 50: ...or for the specific system and a corresponding access code for this person The controller will utilize the same language that is selected in the service tool but only if the controller contains this l...

Страница 51: ...ock can be Unlocked Configuration lock The controller can only be fully configured when the configuration lock is set to Un locked The settings are only applied when it is set to Locked again At this...

Страница 52: ...e that alarm text should be displayed in here Alarm text can be in a different language to the operating language Clock When the time is set the PC s time can be transferred to the controller When the...

Страница 53: ...thermostats Number difference thermostats Number temperature alarms Number of pressostats Number of difference pressostats Number of pressure alarms Number of voltage controls Number of DI alarms Numb...

Страница 54: ...e function until the whole function has been defined settings can only be defined when the function has stopped Select unit kWh when measuring current m3 when measuring gas Pulses per unit The number...

Страница 55: ...h will change the delay time to High Alarm delay 2 DI input for omitting alarms If a signal is received all alarms will be omitted from the function High alarm limit High alarm limit Alarm delay high...

Страница 56: ...ecorded Cut in set point The relay cuts in when the measurement has been over or under the value for the entire delay period Cut in delay Delay period for two consecutive cut ins Select the sensor to...

Страница 57: ...erature 2 Ext Stop input select When a signal is received the regulation is stopped and all alarms from the function are omitted Cut in temp In the event of a low temperature difference the relay cuts...

Страница 58: ...et value is exceeded Name Temp input select Alarm limit Alarm type Define whether the alarm is to be activated at temperatures that are too high or too low Alarm delay Time delay before the alarm beco...

Страница 59: ...rm texts For each pressostat set readout Name Which of the sensors is used Actual pressure Pressure reading on the sensor connected to the pressure switch Used relay output Define whether a relay is t...

Страница 60: ...op input select When the signal is received the regulation is stopped and all alarms from the function are omitted Cut in pressure In the event of a low pressure difference the relay cuts in but only...

Страница 61: ...es an alarm if the set value is exceeded Name Which sensor is connected Alarm limit Alarm type Define whether the alarm is to be issued for a low or high pressure level Alarm delay Time delay before t...

Страница 62: ...oltage function setup Name Which voltage measurement is used Actual value read out of the measurement in Choose whether the function is to use a relay Actual state read out of outlet status Min readou...

Страница 63: ...switches to On or Off Alarm delay Time delay before the alarm becomes active Alarm text Use relay output Choose whether a relay is to be connected to the function ON time total Here the user can see h...

Страница 64: ...hich signal the regulation shall receive Temperature S1 S2 pressure P1 P2 voltage signal V1 V2 Ref sensor Gain Amplification factor if variable reference is used Reading the signal for the variable re...

Страница 65: ...quire The tables are the same as shown earlier Digital outputs Digital inputs Analog inputs We set up the controller s digital input functions by keying in which module and point on this module each o...

Страница 66: ...Bar AKS 32 1 50 Bar AKS 32R 1 50 Bar AKS 2050 1 59 Bar AKS 2050 1 99 Bar AKS 2050 1 159 Bar User defined only ratio metric The min and max values of the pressure interval must be set Voltage signals...

Страница 67: ...ected Your choice of functions and settings has connected all the relevant alarms that are current They will be shown with text in the three pictures All alarms that can occur can be set for a given o...

Страница 68: ...68 RS8GV202 Danfoss 2016 06 AK LM 340 5 Set alarm priorities for General alarms Configuration continued In our example we select the settings shown here in the display...

Страница 69: ...sor thermostat no 1 Before the control starts we check that all the settings are as they should be The overview display will now show one line for each of the general functions Behind each icon there...

Страница 70: ...02 Danfoss 2016 06 AK LM 340 5 Select Difference thermostat 6 Overviews for difference thermostats 7 Move on to settings for difference thermostat 1 Check of settings contiuned Check settings and meas...

Страница 71: ...9 Overviews for difference pressostats 10 Move on to settings for difference pressostat 1 11 Repeat the settings for the other functions The settings for the other functions are shown on the pages th...

Страница 72: ...72 RS8GV202 Danfoss 2016 06 AK LM 340 The other functions are not used in the example They are shown here only for your information Check of settings contiuned...

Страница 73: ...ison of selected func tions and define inputs and outputs The result can be seen in the next section where the setup is controlled Configuration continued Press in the field against Configuration lock...

Страница 74: ...exist The selected point number on the selected mod ule had been set up for something different The error is corrected by setting up the output correctly Remember that the setup must be unlocked be f...

Страница 75: ...hecked whether the output has been correctly connected AUTO The output is controlled by the controller MAN OFF The output is forced to pos OFF MAN ON The output is forced to pos ON Activate the variou...

Страница 76: ...row of the two other address switches must point at 0 2 Push the Service Pin Press down the service pin and keep it down until the Service Pin LED lights up 3 Wait for answer from the system unit Depe...

Страница 77: ...remove cancelled alarms from the alarm list 5 Check active alarm again In our case we have a series of alarms We will tidy them up so that we only have those that are relevant In our case an active al...

Страница 78: ...the blue manual control button at the bottom of the display 2 Start control First start of control continued Press in the field against Main switch Select ON If the alarm relay is enabled the alarm r...

Страница 79: ...wer failure will stop the clock If you want to ensure that the clock is always set the controller must either be installed in a network together with a system unit or a battery module must be installe...

Страница 80: ...80 RS8GV202 Danfoss 2016 06 AK LM 340...

Страница 81: ...AK LM 340 RS8GV202 Danfoss 2016 06 81 5 Regulating functions This section describes how the different functions work...

Страница 82: ...electricity water gas etc These readings are saved in the monitoring unit and can be re trieved later for presentation analysis An expansion module type AK XM 107A must be used The module is a pulse c...

Страница 83: ...signal can be defined for the function When this signal is ON the thermostat function will be stopped and the relay will cut out This happens without delay Difference thermostat 10 units The function...

Страница 84: ...control with relay function An example could be pressure control of a vessel The pressostat can use one of the pressure transmitters P1 P2 P3 etc Set cut in and cut out limits for the pressostat The p...

Страница 85: ...tc The function will activate a relay depending on how great a pres sure difference there is between the two pressure transmitters The relay will cut in at a low pressure difference The cut in will oc...

Страница 86: ...t in Setting the cut in value for relay delay time for cut in High alarm limit Delay time for high alarm Alarm text for high alarm Low alarm limit Delay time for low alarm Alarm text for low alarm DI...

Страница 87: ...ired A general balancing might be Check max and min settings Increase the integration time so that it is not mixed up with the balancing Reduce Kp to start with Start the process Adjust Kp until the p...

Страница 88: ...Interrupted results in no action Miscellaneous Alarm relay If the controller must give an alarm on a relay output the relay must be defined 2 relays can be defined One which is active at alarms with...

Страница 89: ...ss without use of password See daily settings and read outs 2 Daily Daily user Set selected functions and carry out acknowledgement of alarms 3 SERV Service user All settings in the menu system except...

Страница 90: ...DI X alarm input X 1 16 Medium DI X alarm Alarm on general alarm input DI x Stepper alarm High Stepper PI X open coil shorted output error power failure Alarm from stepper valve Check valve and steppe...

Страница 91: ...AK LM 340 RS8GV202 Danfoss 2016 06 91...

Страница 92: ...s the right to alter its products without notice This also applies to products already on order provided that such alternations can be made without subsequential changes being necessary in specificati...

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