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(2.0 E)

5-8

Load safety factors

Rigging  accessories  are  safety  critical  components  which  can,  by

their  failure,  lead  to  injury  or  death.  To  maximise  safety  and  to

reduce  the  risk  of  the  possible  consequences  of  failure,  there  exist

various recommendations which attempt to govern the safe design

and  construction  of  rigging  components.  Unfortunately,  such

recommendations vary from country to country and are frequently

adaptations  of  building  or  construction  safety  codes  which  were

never intended to specifically cover loudspeaker rigging.
A  further  complicating  factor,  frequently  a  result  of  insurance

requirements, is that different load safety factors may be demanded

for different applications. For example, the load safety factor of a

rigging  component  suitable  for  a  fixed,  static  application  may  be

regarded as insufficient for a mobile application.
What exactly is a load safety factor?
It  is  accepted  general  engineering  practice  to  design  and  build

components  to  have  a  minimum  1.25X  load  safety  factor.  That

means a component or assembly that can resist without breaking, a

load 25% greater than its specified safe working load (SWL).
Load  safety  factors  are  tailored  to  the  estimated  level  of  risk

presented  by  a  particular  application  -  the  higher  the  estimated

level  of  risk,  then  the  higher  the  load  safety  factor  demanded.

Because of the high level of risk associated with the possible failure

of  rigging,  load  safety  factors  much  greater  than  1.25X  are

demanded. The EU Machinery Directive for example, specifies a 4X

load safety factor for shackles. This means that a shackle specified

for a SWL of 500 kg should be able to resist a 2000 kg load without

breaking.
Even more stringent load safety factors than those specified under

EU legislation can apply to applications where rigging is used. One

of  the  most  demanding  safety  codes,  the  one  used  to  derive  the

high load safety factors for d&b rigging accessories, is the German

BGV C1 safety code.
Section  §9  of  „Unfallverhütungsvorschrift  Veranstaltungs-  und

Produktionsstätten  für  szenische  Darstellung“  (BGV  C1  GUV  6.15)

draws a distinction between components used to rig a fixed, static

load  and  components  used  to  rig  a  moving  load.  Different  load

safety  factors  are  required  for  otherwise  similar  components

depending  upon  whether  they  are  used  with  a  fixed  or  with  a

moving load. A higher load safety factor being required for rigging

subject to the higher stress of dynamic loading.
The recommendations are met if it can be shown that:

The  SWL  of  components  such  as  ropes  and  slings  used  as

rigging  for  a  fixed  load  does  not  exceed  1/10  of  their

calculated ultimate stress

and

The  SWL  of  components    such  as  ropes  and  slings  used  as

rigging  for  a  moving  load  does  not  exceed  1/12  of  their

calculated ultimate stress ...“

Содержание Z5080

Страница 1: ...Z5080 Flying bar Mounting instructions...

Страница 2: ...an change and should always be confirmed with d b audiotechnik AG prior to inclusion in any additional documentation d b audiotechnik AG Eugen Adolff Strasse 134 D 71522 Backnang Telephone 49 7191 966...

Страница 3: ...fety by overloading and damaging the rigging accessories d b will not be held responsible for any damage or injury resulting directly or indirectly from the improper use of d b rigging accessories d b...

Страница 4: ...ted and securely attached secondary safety Only steel wire ropes or steel chains of an approved construction and load rating may be used as secondary safeties Plastic covered steel wire ropes are not...

Страница 5: ...he higher the load safety factor demanded Because of the high level of risk associated with the possible failure of rigging load safety factors much greater than 1 25X are demanded The EU Machinery Di...

Страница 6: ...concerned we have adopted the following load safety factors 12X load safety factor Chains ropes shackles eyebolts straps and hooks 10X load safety factor Accessories and fixings for mobile use 5X load...

Страница 7: ...th moving as opposed to static loads and therefore subject to the additional wear of dynamic loading are designed to have a 12X safety factor Safety certificates In Germany the health and safety autho...

Страница 8: ...63 cm The Flying bar weighs 45 kg and the chainset 6 5 kg Assembly For use with the Flying bar chainset two pairs of fixing lugs are provided equidistantly spaced each side of the centre point of the...

Страница 9: ...nd the centre of the Flying bar since unlike the Flying system for C4 C7 F2 B1 MAX it is not possible to adjust the bar balance for unequal loads Secondary safeties must always be provided and used wh...

Страница 10: ...ying bracket shipped after 27 8 97 Rigging accessories C4 C7 F2 B1 MAX Z5042 Flying plate Z5080 Flying bar Z5090 Single bar Z5016 Heavy duty Pipe clamp Z5017 Heavy duty TV spigot Z0124 E1 Vertical bra...

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