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TRIMAX 520 

 

 

Page 31 

Unfolding and folding of side sections. Replace gaskets 

Fig. 20 

 

 

1.

 

The  cylinder  (part  no.  33249)  is  emptied  of  oil  by  carefully  moving  the 
piston back and forth. 

2.

 

Move the piston to the middle position, then unscrew the end cap (pos. 1) 
from the cylinder tube (pos. 2). A special tool must be used to remove the 
cap. If the cap is stuck, it may help to warm up the front of the cap. When 
the  cap  is  unscrewed  from  the  cylinder  tube,  pull  the  piston  towards  the 
cap. The piston rod can then be removed from the cylinder tube (pos. 2). 

3.

 

The seal in the cap (pos. 1) as well as the sleeve are removed. 

4.

 

All  parts  are  cleaned  and  checked  for  chips,  burrs  etc.  Check  for  rust 
around the scraper ring in the cap (pos. 1). If this is the case, remove it. 

 

Mounting 

1.

 

New seals are mounted in the cap (pos. 1) and the piston. 

2.

 

The thread on the cap (pos. 1) and the cylinder tube (pos. 2) are lubricated 
with oil or grease. 

3.

 

The cap (pos. 1) is mounted on the piston rod. 

4.

 

The piston is mounted and the locking nut is screwed on and 

secured with 

Loctite

. Make sure the thread is absolutely clean and free of oil and other 

impurities  before  using  Loctite.

Do  not  fill  with  oil  within  12 hours  of 

using Loctite.

 

5.

 

Lubricate  the  outermost  seal  on  the  piston  that  comes  in  contact  with  the 
cylinder tube and the cylinder tube internally with  oil and push  the piston 
into the middle position. 

6.

 

The cap (pos. 1) is installed on the cylinder tube (pos. 2) and tightened. 

7.

 

The cylinder is installed. 

8.

 

The  hoses  are  installed.  Make  sure  that  the  hoses  are  nor  being  squeezed 
and that the connections are tight. 

1 

2 

Grease 

Nipple M6x1 

3/8" Gas 

3/8" Gas 

Lmin=684 L.max=1084 Stroke=400 

Grease 
Nipple M6x1 

Содержание TRIMAX 520

Страница 1: ...TRIMAX 520 USER MANUAL Original edition User instructions Date of publication 03 2021 Date printed 03 2021 Language EN Type TRIMAX 520 Lift Type no 60109 Product no TRIMAX 520 Serial no 107040 xxxx ...

Страница 2: ...content of this manual is based on the information available at the time of publication Since our products are being developed and improved continuously it can not be avoided that the specifications are changed from time to time Should you find information in this user manual which differs from the mentioned heavy duty stubble cultivator our aftersales department will be happy to guide you Your TR...

Страница 3: ...TRIMAX 520 Page 3 Copyright 2021 All rights reserved DALBO ...

Страница 4: ... 42 EF which replaces Directive 98 37 EF and the amending Directives 91 368 EØF 93 44 EØF and 93 68 EØF on a mutual approach for member state legislation on machinery for health and safety requirements in connection with the construction and manufacture of machinery This machine complies with the safety requirements of the European safety guidelines On behalf of DALBO A S Date Carsten Jensen CEO ...

Страница 5: ...suppliers of overall solutions Thus a flexible production with short delivery times is a high priorityThe products are sold via our own sales organizations trained dealers and import businesses in over 40 countries This ensures professional guidance and service close to the customer Dalbo Trimax is manufactured based on the newest techniques as well as acknowledged provisions standards and rules r...

Страница 6: ...BENEFITS FROM THE USE OF TRIMAX 520 16 LIMITATIONS IN USE 17 PREPARATION OF THE TRACTOR 18 THE BALLAST OF THE TRACTOR 18 FRONT WEIGHTS 18 FACTORS WHICH INFLUENCE THE STABILITY 18 SUGGESTIONS FOR IMPROVED STABILITY 18 CONNECTING AND DISCONNECTING 19 CONNECTING 19 HYDRAULICSCONNECTION 19 DISCONNECTING 20 SETTINGS 21 DEPTH 21 Deeper soil cultivation 21 More shallow soil cultivation 22 Dalbo Depth Con...

Страница 7: ...ulic 3D stone control Changing the hose 32 Hydraulic 3D stone control Changing the cylinder 32 Hydraulic 3D stone control Replace gaskets 33 T ring flat steel crumbler cylinder Changing the cylinder 34 T ring flat steel crumbler cylinder Replace gaskets 35 REPLACEMENT OF SHAFT BEARINGS AND T RINGS 36 EXCHANGING THE TIPS OF TINES 36 DIAGRAMS 38 HYDRAULIC 3D STONE CONTROL 38 SIDE WINGS 39 T RING FLA...

Страница 8: ... question is instructed on the correct use of the stubble cultivator This includes a review and a read through of the user guide and commissioning in the field If there are doubts regarding reading the user guide or concerning the general use and safety of the stubble cultivator it is very important to stop its use and contact your supplier or DALBO A S Location of user manual Fig 1 The user manua...

Страница 9: ... The heavy duty stubble cultivator comes equipped with a type plate Below a typical type plate is shown containing the following data Fig 3 A Name manufacturer and address B Machine type C Type no D Serial number E Year of production F CE mark Warranty provision By default your TriMax is delivered with a 2 year warranty from the date of delivery DALBO A S shall bear no liability for damage caused ...

Страница 10: ...cultivator Safety labels have been placed on the machine These contain important instructions about your own safety and that of others as well as the correct use of the stubble cultivator There may be no passenger on the machine during work or transportation When operating the stubble cultivator ensure that there are no persons within the machine s radius of action The stubble cultivator may only ...

Страница 11: ...ed from the hydraulic system After repairs on the hydraulic system have been completed all air must be completely removed from the system Check the hydraulic hoses regularly for defects such as tears cracks wear or damage Defective hoses must be replaced immediately Never try to localize a leak in the hydraulics using your hand Utilize a piece of cardboard instead Avoid twisting the fittings when ...

Страница 12: ...rdance with the applicable environmental legislation Driving on roads When driving on public roads all safety arrangements and warnings required by law must be installed and tested The driver is responsible for correct use of lights and traffic signs in accordance with traffic laws Out of a regard for the dimensions of the stubble cultivator the driver must enquire with the traffic authorities to ...

Страница 13: ...20 Page 13 Furthermore the manufacturer is not liable for any damage that results from incorrect use Responsibility for this rests solely with the user No extra weight may be installed on the stubble cultivator ...

Страница 14: ...T rings 36 Extra equipment NO Delivery The stubble cultivator is delivered fully assembled on a truck In connection with export it may happen that the machine is partially disassembled If the stubble cultivator is to be lifted it is our recommendation to hitch with straps in the middle so that the stubble cultivator gets to hang in a balanced position ...

Страница 15: ... where the titles for the relevant topics can be found The main points in the instruction manual are divided into key sections Safety Getting Started and Driving Maintenance Repairs The following symbols are used in the instruction manual for Points that are especially important for the functionality as well as the lifetime of the stubble cultivator Points that are relevant to safety ...

Страница 16: ...w with a row of angled plates mounted behind it so that the plates even out and finely part the material just behind the tines of the harrow At the very back the flat steel crumbler is mounted It controls the working depth and at the same time it crushes the clods packs the materials and evens out the layer Their follower is equipped with 60 cm t rings Benefits from the use of TRIMAX 520 The TRIMA...

Страница 17: ...y must not be used for The machine may only be used for tilling land containing stubble and grass in agricultural areas that have been cultivated Those areas to be tilled must have been subject to normal agricultural maintenance i e without significant bumps or holes The machine may only be used after first being attached to an agricultural tractor by way of connection to the rear 3 point hitch Th...

Страница 18: ...axle distance of the tractor Acceleration braking turning and the relative location of the appliance during those manoeuvres The nature of the terrain is it hilly what type of underlay and the condition of the underlay The flexibility of the mounted appliance Pay special attention to the fact that on articulated tractors the balance is shifted according to how sharp a turn may be Suggestions for i...

Страница 19: ...n position control Remember to secure where needed with a linchpin or bolt Hydraulicsconnection On the TRIMAX 520 different hydraulic outlets on the tractor are necessary Table 1 Hose labels Model Outlet Colour Function 520 1 Double acting DV Red Folding of side sections 520 1 Double acting DV Green Depth control 520 1 Single acting EV Black 3D stone control tine control Fig 8 The hoses are marked...

Страница 20: ...s to the hydraulic system before disconnecting the hoses Hose marking Red Fig 10 Furthermore the ball plug valve of the hydraulic stone control must be closed Remember to release the pressure from the connecting hoses to the hydraulic system before disconnecting the hoses Place TRIMAX 520 on a solid level surface Disassemble the top rod and the liftarms ...

Страница 21: ...g of the working depth is made via the doubleworking hydraulic functionality Hose marking Green The working depth can be read in the LCD display of the Dalbo Depth Control Deeper soil cultivation To change to a deeper setting the T ring roller is pulled up via the double working hydraulic functionality Hose marking Green The working depth can be read in the Dalbo Depth Control LCD display in the c...

Страница 22: ...working depth can be read in the LCD display in the cabin or alternatively the mechanical depth scale mounted close to the hydraulic cylinder Fig 12 Dalbo Depth Control provides a clear overview of the task at hand regardless of the conditions in terms of light and dust Strongly improved ergonomics for the driver and increased uniformity in the soil cultivation When changing the depth it may be ne...

Страница 23: ...trolled continuously on the manometer A After the adjustments have been done shut the ball plug valve B and the hydraulic hose can be disconnected from the tractor If the ball plug valve is not shut the oil will slowly seep back to the tractor and the pressure on the installation will fall since the outlet on the tractor is not completely sealed Fig 14 A B ...

Страница 24: ...lat steel crumbler in the back and by the top rod at the front When changing the depth it may be necessary to adjust the discs The discs are supposed to work in the surface but not to do any actual soil conditioning apart from levelling out the surface after the tines so that an adequate amount of soil is thrown back towards the harrow tine Unfolding and folding Fig 15 Activate the hoses marked wi...

Страница 25: ...ways be done according to conditions We are obliged to inform you that wear and tear will increase significantly as the speed is increased There is also a risk of damaging the rings by driving at excessively high speeds under adverse conditions At a high driving speed especially with dry conditions the wear and tear on the tines will increase significantly ...

Страница 26: ... and tear will increase significantly as the speed is increased Driving speed too high with dry conditions At a high driving speed especially with dry conditions the wear and tear on the tines will increase significantly The harrow tines deviate too easily The accumulator pressure in the 3D stone control is too low Working pressure around 70 bar green area on the manometer After the adjustments ha...

Страница 27: ...AX 520 Page 27 Tractor cannot be controlled in the headland The stubble cultivator may NOT be in the ground during turns Always make sure to lift the stubble cultivator when performing turns in the headland ...

Страница 28: ...d also be checked to ensure it is air tight All maintenance and repair work on TRIMAX must be conducted only when the machine is lowered to the ground or is set in transport mode the tractor has the brake on the engine is switched off and the ignition key is removed so that the machine is secured and crushing accidents are prevented Lubrication Fig 16 A B C D Fig 17 Lubrication points Lubrication ...

Страница 29: ... as needed Fig 18 1 The disc is removed 2 The split in the pivot nut is removed 3 The pivot nut is tightened a quarter of a turn or until there is no more deviation in the pivot Wear parts Tines The tips of the tines on the TRIMAX can be turned around and this must be done before there is any wear and tear on the console onto which the tines are clamped The tips of the tines must be replaced once ...

Страница 30: ...th oil and then mounted in the counterpart Once the repair work on the hydraulics system is complete the system must always be vented before use to prevent mechanical breakdown and or personal injury Hydraulics Unfolding and folding of side sections Changing the cylinder Any repairs must be carried out with the TRIMAX unfolded and resting on the underlay Fig 19 1 The pressure is removed from the c...

Страница 31: ...se remove it Mounting 1 New seals are mounted in the cap pos 1 and the piston 2 The thread on the cap pos 1 and the cylinder tube pos 2 are lubricated with oil or grease 3 The cap pos 1 is mounted on the piston rod 4 The piston is mounted and the locking nut is screwed on and secured with Loctite Make sure the thread is absolutely clean and free of oil and other impurities before using Loctite Do ...

Страница 32: ...s put in floating position The defect hose can now be removed and you can mount a new one Hydraulic 3D stone control Changing the cylinder Fig 21 TRIMAX is supported according to the instructions with the tines just barely lifted from the underlay 1 The pressure is removed from the stone control system 2 The hoses are removed 3 Cotters and splits are removed 4 A new cylinder cotters and splits are...

Страница 33: ...he gaskets are removed 5 All parts are cleaned and checked for chips burrs etc Check for rust around the scraper ring in the cap pos 1 If this is the case remove it Also the piston rod pos 3 must be completely clean Mounting 1 New seals are mounted in the cap pos 1 and the piston rod pos 3 2 The thread on the cap pos 1 and the cylinder tube pos 3 are lubricated with hydraulic oil to ease the mount...

Страница 34: ...is removed from the cylinders 3 The hoses are removed 4 Nails cotters and splitters are removed 5 The cylinders removed MOUNTING 1 The new cylinder is installed 2 Nails cotters and splitters are removed 3 The hoses are installed 4 Apply hydraulic pressure carefully and drive the cylinder to the extreme position in both directions a couple of times to synchronize the three cylinders ...

Страница 35: ... entirely and all gaskets can be accessed 5 The gaskets are removed if required use an awl or screwdriver 6 All parts are cleaned and checked for chips burrs etc MOUNTING 1 New gaskets are mounted 2 Piston rod is mounted together with one cap It is pushed in far enough so that the locking ring pos 6 can be mounted 3 The other head is mounted and is pushed in far enough so that the locking ring pos...

Страница 36: ...lled of the shaft 5 Mounting is carried out in the reverse order 6 Loctite is applied to the pinol screws Exchanging the tips of tines TRIMAX must be securely supported so there is no risk of crushing or collapse Fig 26 The tine tips A can be turned around and they are bolted into place using three bolts The tips must be turned or exchanged before any kind of wear and tear is detected on the stalk...

Страница 37: ...TRIMAX 520 Page 37 It is possible to purchase a goosefoot B It is mounted under the standard tine tip A A Fig 27 B ...

Страница 38: ...ulator 1 0 L 60 Bar Accumulator 1 0 L 60 Bar Accumulator 1 0 L 60 Bar Accumulator 1 0 L 60 Bar Accumulator 1 0 L 60 Bar 91238 Manometer Accumulator 1 0 L 60 Bar Accumulator 1 0 L 60 Bar Accumulator 1 0 L 60 Bar Tractor pump and valve valve Importa nt Wichtig Important Floating position Fluss Stellung Float position position de flottement ...

Страница 39: ...TRIMAX 520 Page 39 Side Wings The hydraulic hose marked with RED Clap folding Tractor pump and valve valve Counterthrottle doub 1 mm Throttle 1 mm Throttle ...

Страница 40: ...TRIMAX 520 Page 40 T ring flat steel crumbler The hydraulic hose marked with GREEN Depth Depth control Tractor pump and valve valve Counterthrottle doub 1 mm Throttle 1 mm Throttle ...

Страница 41: ...ht of the part in question It is therefore important that this part is supported or lifted up so that there is no risk of collapse Hydraulic hoses and cylinders must be disconnected and any residual oil removed The oil must be collected to avoid pollution Oil and hoses must be sent for destruction All iron parts to the machinery can be sent for recycling ...

Страница 42: ...__ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _____________...

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