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NPN-4100 Series Installation & Service Quick Guide

Page 6 of 6

DD3830324
Rev 01
17 January 2019

201 Daktronics Drive

Brookings, SD 57006-5128

www.daktronics.com/support

800.325.8766

10. 

Place mask jigging pieces (MP-4021293) in the corners of the tile 

spanning between four tiles. There should be a 

1

/

2

 pixel space between 

the main mask and the jigging mask. Refer to 

Figure 51

. Do not place 

jigging pieces around the perimeter of the display.

Note: 

Do not use excessive 

force to apply the jigging 

pieces, as this can shear 

LEDs off if the tiles are not 

aligned enough.

11. 

Place jigging pieces one by one 

from left to right in the lower-left 

quadrant. Refer to 

Figure 50

.

12. 

Shift down a row and place jigging 

pieces one by one from left to right. Refer to 

Figure 50

.

13. 

Repeat 

Step 10

 and 

Step 11

 for the other quadrants, always starting at 

the center of the display and working toward the left or right and then 

toward the top or bottom. Refer to 

Figure 50

.

14. 

Cut a mask jigging piece (MP-4021293) in half horizontally or vertically 

with a scissors and remove the middle rib to create two top or bottom 

pieces. Repeat this step until there is a sufficient amount of pieces.

15. 

Cut a mask jigging piece (MP-4021293) in half horizontally and vertically 

with a scissors and then in half again horizontally and vertically to 

create four corner pieces.

16. 

Start at the vertical center seam and place the top perimeter jigging 

pieces. Repeat this step for the bottom perimeter jigging pieces.

17. 

Start at the horizontal center seam and place the left perimeter jigging 

pieces. Repeat this step for the right jigging pieces.

18. 

Place the corner jigging pieces.

Service

Remove Module

1.9 mm Module

Reverse the steps in 

Install Module (p.4)

 to remove a 1.9 mm module.

2.5 mm Module

1. 

Disconnect power to the display.

2. 

Locate the module to be removed and use the tile removal tool to 

remove the 10 mask jigging pieces between the tiles around the 

perimeter of the module. Refer to 

Step 2

 in 

Remove Tile (p.6)

.

Note: 

It might be necessary to rock the tile removal tool back and 

forth to disengage the jigging pieces.

Figure 51: 

Tile Mask Jigging Piece

3. 

Remove the tile with the tile mask from the display. Refer to 

Remove Tile 

(p.6)

.

4. 

Reverse the steps in 

Install Module (p.4)

 to remove the module after 

all 10 jigging pieces are removed from the perimeter of the module.

Remove Tile

The tile removal tool is required for installation and removal of any tile. 

Each module has six tiles as shown in 

Figure 52

. Ensure the tool is turned fully 

counterclockwise when not in use and when placing on the module face. 

Refrain from attaching the tile tool to any highly magnetic objects, as it is 

difficult to disengage the tool from these objects.

1. 

Disconnect power to the display.

2. 

Use the tile removal tool to remove the tile from the display.

Figure 52: 

Tiles on Module

 

Figure 53: 

Tile Removal Tool on 

Module

a. 

Place the disengaged tile tool flush on the tile to be removed and 

slowly turn the tool handle clockwise until fully depressed. Refer to 

Figure 53

.

b. 

Pull the tool straight off of the tile face slowly after the tool is fully 

engaged.

3. 

Remove the ribbon cable from the rear of the tile.

Reverse these steps to install a tile.

Remove Power Supply

1. 

Disconnect power to the display.

2. 

Remove the module on the right side of the panel (when viewed 

from the front) and disconnect the power and signal cables from the 

module. Refer to 

Remove Module (p.6)

.

3. 

Pull the cables gently and rock the AC connector back and forth to 

disconnect the connector from the power supply. Refer to 

Figure 54

.

1

Figure 54: 

Disconnect AC 

Connector & Female  

Quick-Disconnect Connector

2

1: 

AC connector

2:

 Female quick-disconnect connector

 

Figure 55: 

Tab Orientation

Note: 

Take note of the tab orientation on the connector. The tab 

should be oriented toward the bottom of the power supply 

(when viewed from the front) during installation. Refer to 

Figure 55

.

4. 

Disconnect the female quick-disconnect connector from the power 

supply. Refer to 

Figure 54

.

5. 

Route the cabling away from the power supply.

6. 

Use a Phillips screwdriver to loosen the screws securing the power 

supply to the panel.

7. 

Slide the power supply assembly 

up on its keyed bracket to release 

from the panel. Lift the power 

supply slightly to access the terminal 

connectors.

8. 

Hold the power supply in place and 

use a Phillips screwdriver to loosen the 

terminal screws. Remove the terminal 

connectors and take note of the 

positive and negative connections. 

Refer to 

Figure 56

.

9. 

Remove the power supply from the 

panel.

10. 

Use a Phillips screwdriver to remove 

the M3 screws securing the power 

supply to the bracket.

Reverse these steps to install a power supply.

Figure 56: 

Remove Terminal 

Connectors

1

1: 

Positive 12 V

2:

 Negative 12 V

2

Содержание NPN-4100 Series

Страница 1: ...201 Daktronics Drive Brookings SD 57006 5128 www daktronics com support 800 325 8766 NPN 4100 SERIES DAKT 0203 12 DISPLAY MANUAL P2035 DD3918319 Rev 01 16 May 2019...

Страница 2: ...equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there i...

Страница 3: ...afeguards 2 2 Warnings Disclaimers 3 Display 3 Structure 3 3 Glossary 5 4 Replacement Parts 7 Replacement Parts List 7 Daktronics Exchange and Repair Return Programs 7 Exchange Program 7 Repair Return...

Страница 4: ...This page intentionally left blank...

Страница 5: ...carry a white label that lists the part number The component part number uses the following format 0A XXXX XXXX multi component assembly or 0P XXXX XXXX display interface board Daktronics Exchange an...

Страница 6: ...play specifications NPN 4100 1 9 2 5MN HHHxWWW NPN Product series 4100 Product generation 1 9 2 5MN Pixel pitch layout HHH Matrix height WWW Matrix width Important Safeguards Read and understand the i...

Страница 7: ...ensure the display sections will not be damaged It is the installer s responsibility to ensure the installation meets all local codes and standards All hardware processes used during display installat...

Страница 8: ...This page intentionally left blank...

Страница 9: ...card can be removed from the front of the panel with a Daktronics specific module removal tool Pixel the smallest single point of light on a display that can be turned on and off For LED displays a pi...

Страница 10: ...This page intentionally left blank...

Страница 11: ...____________________ Display Model Number _______________________________________________________________ Contract Number ____________________________________________________________________ Installat...

Страница 12: ...onics expects immediate return of an exchange part if it does not solve the problem Daktronics also reserves the right to refuse parts that have been damaged due to acts of nature or causes other than...

Страница 13: ...Daktronics Warranty Limitation of Liability statement is located in Section C Daktronics Warranty Limitation of Liability p 15 The warranty is independent of extended service agreements and is the aut...

Страница 14: ...This page intentionally left blank...

Страница 15: ...cuments in the order listed NPN 410X ZPN 1000 Series Substructure Quick Guide DD3922077 NPN 4100 Series Panel Basics Quick Guide DD3851280 NPN 4100 Series Sectional Installation Service Quick Guide DD...

Страница 16: ...This page intentionally left blank...

Страница 17: ...s will recess 1 4 from both the top and bottom of the display Refer to Figure 5 Ensure the tube is positioned vertically within 1 4 of the specifications on the Shop Drawing Start the tube mounting ha...

Страница 18: ......

Страница 19: ...white 4 Module alignment hole 8 per panel 5 Internal electrical pass through hole 8 per panel 6 Draw latch pin 3 per panel 7 Module to panel magnet 8 per panel 8 Panel mounting hole 4 per panel 9 Pan...

Страница 20: ......

Страница 21: ...rtically Plumb Figure 6 Adjust Jacking Hardware Adjust Panel Hardware Only make small adjustments to the jacking and securing hardware Pull Panel Corner to Structure 1 Loosen the jacking hardware This...

Страница 22: ...eated against the tube Refer to Figure 19 Tighten the remaining jacking hardware until it contacts the tubes 8 Secure the panel to the tubes through all four corner mounting locations Refer to Figure...

Страница 23: ...Assembly 1 Complete the steps in Power Plug Entrance p 2 2 Use a Phillips screwdriver to attach the electrical component plate to the panel with the supplied hardware Daktronics part number HC 1012 3...

Страница 24: ...he logic card and then attach the cable into the clips on the rear of the module Refer to Figure 41 3 Route the signal cable through the internal pass through holes to the next module or within the pa...

Страница 25: ...4 Install jigs in the first column from the starting point upward to the top of the display Refer to Figure 45 Figure 45 Use Jigs for XY Axis Seam Adjustment CL Figure 46 Use Jigs for XY Axis Seam Adj...

Страница 26: ...e after all 10 jigging pieces are removed from the perimeter of the module Remove Tile The tile removal tool is required for installation and removal of any tile Each module has six tiles as shown in...

Страница 27: ...order Each panel has threaded holes for borders on all four sides Refer to Figure 4 for the finished appearance Light Sensor Install Mounting Bracket Border modifications are required for light sensor...

Страница 28: ......

Страница 29: ...order Any contract specific drawings take precedence over the general drawings NPN 4100 Power Entry Assembly DWG 3796624 Hardware Assembly 1x2 NPN A1 DWG 3818316 Final Assembly Electrical Component 1x...

Страница 30: ...This page intentionally left blank...

Страница 31: ...01 1 HEYCO BUSHING 1 093 DIA BLACK 4 J 1493 1 JACK 3 PIN FEM CIRC POWERCON NEUTRIK POWER IN NPN_4100_POWER_ENTER_ASM INDEX NAME QTY DESCRIPTION 1 0S 3747250 1 ELEC COMP PLATE NPN A1 2 HC 1195 2 MACH S...

Страница 32: ...ON 1 0M 3723181 3 DRAW LATCH COVER DVN I1 2 0M 3723183 3 DRAW PIN COVER DVN I1 3 HC 1012 24 MACH SCR 6 32 X 0 375 PHIL PAN HEAD ZN PLTD 4 HC 1447 8 MACH SCR 6 32 X 0 500 PHIL FLAT HEAD SS 5 HS 3768461...

Страница 33: ...O SCREWS VS FOUR BY KRM 02 21 MAY 18 CN 56720 ADDED LANYARDS AND MAGNET COVERS KRM THE CONCEPTS EXPRESSED AND DETAILS SHOWN ON THIS DRAWING ARE CONFIDENTIAL AND PROPRIETARY DO NOT REPRODUCE BY ANY MEA...

Страница 34: ...TO PANEL AND FAN HARNESS ROUTING AC HARNESS ATTACHMENT TO PANEL POWER SUPPLY AC HARNESS ATTACHMENT TORQUE SCREW TO 5 IN LBS FINAL HARNESS ASSEMBLY ZIP TIE W 3758376 AT ANCHOR LOCATIONS AND TRIM ZIP TI...

Страница 35: ...1012 2 MACH SCR 6 32 X 0 375 PHIL PAN HEAD ZN PLTD INDEX NAME QTY DESCRIPTION 1 0A 2035 2112 1 FINAL ASSY 1X2 NPN A1 2 0P 1273 0062 1 COATED FIBER OPTIC CONVERTER 3 0S 3942446 1 FIBER CONVERTER BRKT...

Страница 36: ...R AND SIGNAL INSTALLED 2 ENSURE POWER IS OFF BEFORE MAKING ANY ELECTRICAL AND SIGNAL TERMINATIONS 3 CHOOSE A SUITABLE LOCATION FOR MOUNTING THE LIGHT SENSOR AND MOUNT AS NOTED SEE MOUNTING DETAILS DRA...

Страница 37: ...FRONT VIEW LIGHT SENSOR SCREW REMOVED SCALE 1 3 THESE SCREWS WILL NEED TO BE REMOVED TEMPORRILY IN ORDER TO BE ATTACHED TO BRACKET ROTATED REAR VIEW BRACKET ATTACH SCALE 1 5 ATTACH MTG BRACKET WITH R...

Страница 38: ...8 DIM UNITS INCHES MILLIMETERS SHEET REV SCALE 1 3 DO NOT SCALE DRAWING 1 OF 1 00 DESIGN LHAHN JOB NO FUNC TYPE SIZE 3903563 DRAWN LHAHN P2035 F 10 A REMOVE SCREWS SECURING EXISTING PLR SET A SIDE FOR...

Страница 39: ...Daktronics Warranty Limitation of Liability 15 C Daktronics Warranty Limitation of Liability This section includes the Daktronics Warranty Limitation of Liability statement...

Страница 40: ...This page intentionally left blank...

Страница 41: ...y per Incoterms 2020 otherwise End User shall pay transportation charges to return the Equipment back to the End User and such Equipment shall be shipped Ex Works Daktronics designated facility per In...

Страница 42: ...Daktronics or M paint or refinishing the Equipment or furnishing material for this purpose 3 Limitation of Liability A Daktronics shall be under no obligation to furnish continued service under this W...

Страница 43: ...ation of this warranty Alternatively an Extended Service Agreement may be purchased in conjunction with this Warranty for extended additional services For further information contact Daktronics Custom...

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