Dake SE-10 DM Скачать руководство пользователя

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Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

983112-2

REV112019

TROUBLESHOOTING

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Excessive Blade
Breakage

1. Materials loosen in vise.

1. Clamp work securely.

2. Incorrect speed or feed.

2. Adjust speed or feed.

3. Blade teeth spacing too

large.

3. Replace with a finer tooth

spacing blade.

4. Material too coarse for

blade.

4. Use a blade at slower speed

with proper teeth spacing.

5. Incorrect blade tension.

5. Adjust to where the green LED

lights up.

6. Teeth in contact with

material before saw is
started.

6. Place blade in contact with

work after motor is started.

7. Blade runs on wheel flange.

7. Adjust wheel alignment.

8. Miss-aligned guide bearings. 8. Adjust guide bearings.

9. Blade is too thick.

9. Use a thinner grade.

10. Cracking at weld.

10. Reweld blade.

Premature Blade
Dulling

1. Teeth too coarse.

1. Use finer teeth.

2. Blade speeds too fast.

2. Reduce speed.

3. Inadequate feed pressure.

3. Adjust pressure setting.

4. Hard spots or scale on

material.

4. Reduce speed, increase feed

pressure.

5. Work hardening of material.

5. Increase feed pressure.

6. Blade twist.

6. Replace with a new blade and

adjust blade tension.

7. Insufficient blade tension.

7. Tighten blade tension

adjustment knob.

8. Blade slips.

8. Tighten blade tension.

Unusual Wear on
Side/Back of Blade.

1. Blade guides worn.

1. Replace.

2. Blade guides not adjusted

properly.

2. Adjust.

3. Blade guides are loose.

3. Tighten.

Teeth Ripping from
Blade

1. Tooth too coarse for work.

1. Use finer tooth blade.

2. Too heavy of pressure; too

slow of speed.

2. Decrease pressure, increase

speed.

3. Vibrating workpiece.

3. Clamp workpiece securely.

4. Gullets loading up.

4. Use coarser tooth blade or

brush to remove chips.

Содержание SE-10 DM

Страница 1: ...846 3253 www dakecorp com customerservice dakecorp com DAKE SEMI AUTO DUAL MITERING BANDSAW SE 10 DM INSTRUCTIONAL MANUAL WARNING Read and understand all instructions and responsibilities before operating Failure to follow safety instructions and labels could result in serious injury ...

Страница 2: ...TROLS 9 SET UP 10 TRANSPORTATION OF MACHINE 10 ADJUSTMENTS 11 TOOTH SELECTION 11 BLADE SPEED 12 OPERATIONS 13 STARTING SAW 13 USAGE OF THE QUICK RELEASE TRAVERSING VISE 13 QUICK HEAD ADJUSTMENT FOR ANGLE CUTS 14 CUTTING SPEED ADJUSTMENT 15 DOWN FEED CONTROLS 15 HEAD FRAME BALANCE ADJUSTMENT 16 MAINTENANCE 17 CHANGING BLADE 17 TROUBLESHOOTING 18 ELECTRICAL DIAGRAM 20 EXPLODED VIEWS PART LIST 21 ORD...

Страница 3: ... the repair work completed The standard limited warranty includes repair of the defective component part at no cost to the end user Warranty Process Subject to the conditions hereinafter set forth the manufacturer will repair or replace any portion of the product that proves defective in materials or workmanship The manufacturer retains the sole right and option after inspection to determine wheth...

Страница 4: ...tallation or failure to operate or maintain the unit in accordance with the printed instructions provided c Defects or malfunctions resulting from abuse accident neglect or damage outside of prepaid freight terms d Normal maintenance service or preventative maintenance and the parts used in connection with such service e Units and parts which have been altered or repaired other than by the manufac...

Страница 5: ...d by Customer Service a representative will supply a Return Material Authorization RMA number The returned item must have the provided RMA number clearly marked on the outside packaging Any item received without an RMA number clearly visible on the packaging will not be processed An RMA number can only be provided by the Dake Customer Service team and must be obtained prior to the return shipment ...

Страница 6: ...to 60 right 45 left Lubricant Flood type unit built into the machine electric Controls CE Certified Voltage Available 220 volt three phase Horsepower 2 75 AMP 20 amp service for 230 volt machine CUTTING CAPACITIES Degree Round Square Flat 90 10 7 1 2 12 1 2 x 7 3 4 60 5 5 4 3 4 x 5 1 4 45 R L 8 8 7 1 2 6 3 4 8 14 x 3 1 8 6 1 2 x 7 3 8 In the space provided record the serial number and model number...

Страница 7: ...ocal electrician to install the socket or plug on the power cable end SAFETY RULES FOR ALL TOOLS USER Wear proper apparel No loose clothing gloves rings bracelets or other jewelry to get caught in moving parts Non slip foot wear is recommended Wear protective hair covering to contain long hair Always wear eye protection Refer to ANSLZ87 1 standard for appropriate recommendations Also use face or d...

Страница 8: ...tion of rotation of the blade Adjust and position the blade guide arm before starting the cut Keep blade guide arm tight A loose blade guide arm will affect sawing accuracy Make sure blade speed is set correctly for material being cut Check for proper blade size and type Stop the machine before putting material in the vise Always have stock firmly clamped in vise before starting the cut Ground all...

Страница 9: ...ys releases blade tension at the end of each work day Check coolant daily Low coolant level can cause foaming and high blade temperatures Dirty or weak coolant can clog pump This can cause low cutting rate and permanent blade failure Dirty coolant can cause the growth of bacteria with ensuring skin irritation When cutting magnesium never use soluble oils or emulsions oil water mix as water will gr...

Страница 10: ...Dake Corporation 724 Robbins Road Grand Haven MI 49417 www dakecorp com 983112 2 9 REV112019 MAIN MACHINE CONTROLS ...

Страница 11: ...hine Always keep proper footing and balance while moving this machine Minimum space required for machine operation below INSTALLATION Assemble saw pedestal and bolt saw on the pedestal 1 Tighten all locks before operation 2 Turn off the power before wiring and be sure machine is properly grounded Overload and circuit breakers are recommended for safety wiring 3 Check carefully if the saw blade is ...

Страница 12: ...ou need to consider The width of the cut That is the distance in the cut that each tooth must travel from the point it enters the work piece until it leaves the work piece and the shape of the work piece Use the chart above to assist with tooth selection Squares Rectangles Flats Symbol Locate the width of your work piece on the chart Inches on the outer circle and millimeters on the inner circle S...

Страница 13: ... 4 100mm outside diameter 3 75mm inside diameter tubing 4 100mm OD 12 5 in2 79 cm2 3 75 mm ID 7 0 in2 44 cm2 Area 5 5 in2 35 cm2 5 5 in2 35 cm2 4 100mm distance 1 38 35 mm average width 1 38 35 mm use a 4 6 Vari Tooth BLADE SPEED The band speeds are to be used as a starting point for most application For exact parameters consult your saw blade supplier Material Speed FPM Tool Stainless Alloy Steel...

Страница 14: ... RELEASE TRAVERSING VISE The workpiece is places between the vise jaws with the amount to be cut off extending out past the blade Your machine is equipped a handwheel and quick release lever that moves the clamping jaw forward and backwards With material in place run the vise jaw up to where it just touches the material then back off the jaw a quarter turn or enough so the material can slightly mo...

Страница 15: ... Loosen head swivel lock handle 2 Rotate head to the required angle by aligning the indicator to the scale Three presets can be used or any angle in between 3 Lock head back down For mitering left or right flip up the stop located on the left side attached to the base or the stop pin on the right side of the base m Head swivel lock ...

Страница 16: ...contact with the material Open this knob when you are ready to start the head feed down for your cut This control can be closed at any time to stop the head without going all the way up or down Mode Switch Allows cutting either in the manual or semi automatic mode When cutting in manual mode adjust your cut rate with the head feed speed control That will control the maximum down feed rate you can ...

Страница 17: ...n the counterbalance weight should be set as shown below At this tension the counterbalance springs allowing for greater control when manual cutting and returning the head to the rest position Automatic Cutting When cutting in automatic mode selector switch must be in the auto selection The spring tension must be released as shown below this gives the appropriate head weight for unattended cutting...

Страница 18: ...brication is insufficient fill it Monthly Check electrical cord plugs switched at least once a month to avoid loosening or wearing CHANGING BLADE Check the compatibility of the NEW blade for the saw Only use a blade with a thickness between 025 and 035 Raise saw head to upper most position and open the blade guards Loosen tension screw knob sufficiently to allow the saw blade to slip off the wheel...

Страница 19: ...oo thick 9 Use a thinner grade 10 Cracking at weld 10 Reweld blade Premature Blade Dulling 1 Teeth too coarse 1 Use finer teeth 2 Blade speeds too fast 2 Reduce speed 3 Inadequate feed pressure 3 Adjust pressure setting 4 Hard spots or scale on material 4 Reduce speed increase feed pressure 5 Work hardening of material 5 Increase feed pressure 6 Blade twist 6 Replace with a new blade and adjust bl...

Страница 20: ...ate blade tension 3 Increase blade tension 4 Dull blade 4 Replace blade 5 Blade speed is incorrect 5 Adjust speed 6 Blade guide assembly loose 6 Tighten 7 Blade tracking too far away from wheels 7 Re track blade Bade Cuts Rough 1 Too much speed or feed 1 Decrease speed or feed 2 Blade is too coarse 2 Replace with finer blade 3 Blade tension loose 3 Adjust blade tension Blade is twisting 1 Cut is b...

Страница 21: ...Dake Corporation 724 Robbins Road Grand Haven MI 49417 www dakecorp com 983112 2 20 REV112019 ELECTRICAL DIAGRAM ...

Страница 22: ...Dake Corporation 724 Robbins Road Grand Haven MI 49417 www dakecorp com 983112 2 21 REV112019 EXPLODED VIEWS PART LIST ...

Страница 23: ...01 16 53 5 10 03 58 54 5 13 09 87 55 Handle 303452 56 5 14 21 10 57 5 10 03 59 58 5 18 19 05 Pos Description Part 68 5 00 20 59 69 5 00 20 60 70 0 80 12 14 71 5 13 10 08 73 Coolant Tap 303454 74 5 13 10 09 75 5 10 03 60 76 5 18 19 26 77 5 14 21 12 79 0 60 06 08 80 5 40 28 02 81 1 72 58 09 82 0 24 14 66 83 5 15 26 32 84 5 18 19 27 85 0 13 50 03 87 5 40 28 03 88 5 10 03 61 90 5 00 20 61 91 5 13 10 1...

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