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SINGLE SCREW CHILLERS IMM 

                                                                                                  Engineered  for  Flexibility  and  Performance 

33

 

10. Precautions for Long-time Stop 

The following shall be done in case of long-time stop: 

a.  Shut  down  stop  valve  in  the  liquid  supply  piping;  keep  the  chiller  running  until  low  pressure 

alarm.   

b.  Cut off power, disconnect air switch in control circuit, and press the red emergency switch to 

prevent oil being heated and chiller being turned on by mistake. Cut off the power supply in 
case of long-time stop to save electricity and ensure the safety.   

c.  Drain and clean heat exchanger when then chiller stops for a long time or the vessels will be 

rusted, and tubes will be damaged by ice when ambient temperature drops below zero. After 
the water is drained, please completely clean the internal parts of the chiller to prevent internal 
corrosion.   

Select antifreeze that doesn’t react with iron, copper and neoprene.   

● Re-operation after long-time stop 

Please check the following before re-operation after a long-time stop and contact with the local 
Daikin service branch.   

1.  Test insulation resistance before chiller starts. (More than 2 M

  when test voltage is 380V 

three-phase AC) 

2.  Power chiller more than 8 hours before turn it on to heat the oil. [7. Matters to be confirmed 

before Performing Test Run]

Содержание ZUWCM/DM

Страница 1: ...ual specifies safety installation and maintenance precautions Please read through the manual before installation and use For future reference please be sure to keep it safe Engineered for Flexibility...

Страница 2: ......

Страница 3: ...t name plate Do not close any valve of the safety devices and please confirm all safety valves shall be installed correctly and operated normally before the operation of chiller Beware of any electric...

Страница 4: ...py water after it splashes on the skin Please flush with water immediately and consult a doctor if the refrigerant liquid splashes into eyes Inspect safety devices like safety valve carefully at least...

Страница 5: ...9 6 2 KNOCKDOWN OF CHILLER 21 6 3 PIPING OF THE CHILLERS 22 6 4 ELECTRIC WORKS 24 7 MATTERS TO BE CONFIRMED BEFORE TEST RUN 26 7 1 INSPECT THE POWER CIRCUIT PLEASE CONFIRM BEFORE IT BEING POWERED UP 2...

Страница 6: ...QUALITY FOR CHILLER 34 APPENDIX A 36 APPENDIX B 37 APPENDIX C 43 1 DIMENSION OF FLOW SWITCHES 43 2 OPERATING CONDITIONS OF FLOW SWITCHES 43 3 FLOWING DIRECTION SHEET 44 4 INSTALLATION REQUIREMENTS 44...

Страница 7: ...ZUW HCA Compressor code Refrigerant circuits Economizer Code H Vertical N None Water Cooled Single Screw Chiller Power Supply F 380V 50Hz G 400V 50Hz K 415V 50Hz Design Code Refrigerant Code C R134a...

Страница 8: ...in Fig 2 2 ZUWY6Q2OFLHE3LDL2N falling film chiller as shown in Fig 2 3 and ZUWY6Q2OSF HCA Falling film chiller with Flash tank Economizer as shown in Fig 2 4 as examples to introduce each component of...

Страница 9: ...SINGLE SCREW CHILLERS IMM Engineered for Flexibility and Performance 5 A View Fig 2 2 A...

Страница 10: ...SINGLE SCREW CHILLERS IMM 6 Engineered for Flexibility and Performance A A View Fig 2 3...

Страница 11: ...MM Engineered for Flexibility and Performance 7 compressor starter cabinet Evaporator condenser Flash tank Economizer A View condenser inlet condenser outlet evaporator inlet evaporator outlet control...

Страница 12: ...parator in high temp pressure 2 Oil is separated from refrigerant in oil separator The former goes back to compressor and the later goes to condenser 3 Refrigerant gas is condensed to high pressure li...

Страница 13: ...tor The former goes back to compressor and the later goes to condenser 3 Refrigerant gas is condensed to high pressure liquid and then goes through expansion valve to the Flash tank Economizer Gas and...

Страница 14: ...ant in air C Strictly follow this manual during installation Inappropriate installation might cause refrigerant leakage electrical shock fire accident etc D Electrical cable shall be wired or connecte...

Страница 15: ...explosion will happen when flammable gas concentration achieves certain level B Chiller shell shall be grounded Ground cable shall avoid gas pipe water pipe lightning rod or telecom cable wrong ground...

Страница 16: ...cleaning agent refrigerant etc Illegally discharged waste liquid or gas will harm health and environment K It is forbidden to close the AC contactor to start the compressor It may cause electric shock...

Страница 17: ...sed for preserving animals plants precision devices artworks etc otherwise it will degrade their quality B Do not operate the chiller with wet hands This is one of the causes of electrical shock C It...

Страница 18: ...the compressor and discharge pipes It will cause scald S Drain the water in chiller unit if chiller will stop for a long time Before long period stop drain the water or add anti freeze in chiller or...

Страница 19: ...the evaporator and oil separator No relief valve on the condenser because it connects the oil separator in order to release the pressure of vessel when it is too high The relief valve installation fo...

Страница 20: ...djust the cut off valve to isolate it and the other relief valve can protect the system at the same time the damaged valve could be changed To set the pressure of relief valve please refer to the Engi...

Страница 21: ...onnection 5 2 Chiller Lifting The lifting mode is shown in Fig 5 1 Parameters on nameplate shall be taken as the criteria for dimensions and weight Fig 5 1 5 3 Lifting Requirements of Chiller A It is...

Страница 22: ...r or starter lift lug to lift the entire chiller B The lifting cable shall not contact chiller pipes It might crack the pipes 5 4 Horizontal transiting To prevent bending of chiller main foundation pl...

Страница 23: ...tal electrical parts etc Locate the cooling tower in appropriate place to avoid cooling water contamination It is forbidden to locate the chiller near coast plating plant chemical plant etc where the...

Страница 24: ...g isolator mounting in which AB is the edge length of the spring isolator and L is the distance between the two bolt holes on the bottom Anchor the spring isolator with bolts at two holes on the botto...

Страница 25: ...and then inspect all of the welding connections and connection positions for leakage for the second time If any leakage detected discharge the refrigerating engine oil if provided in the chiller and...

Страница 26: ...the pipeline support 3 Ensure that the unit in and out water pipe will not bear the excessive force on equipment B For proper Flow Rate 1 Check the air tightness of pipe works before connecting chille...

Страница 27: ...rain port periodically Consider its service space during installation 4 In order to easily clean chiller tubes isolation valves are requested for both inlet and outlet chiller pipes To easily remove t...

Страница 28: ...listed below is recommended specific to the low cooling inlet water temperature condition Fig 6 4 As shown in the figure the two way motorized valve is installed in the leaving pipe of cooling water a...

Страница 29: ...he ash on the electrical components in control cabinet before starting the electric work Don t break the terminals during cable connecting Clean the cabinet and tools when above work is finished D Att...

Страница 30: ...rect grounding as per outside wiring requirements D Control cabinet interior must be cleaned Clear the dust produced during installation and electrical works before the cabinet being powered up 7 2 Ac...

Страница 31: ...er side stated in the chiller contract C Leakage check Ensure no leakage at flange bushing and connector D Ensure no air mixed When water has noise water pressure changes during equipment installation...

Страница 32: ...l discharging valve On Bottom of oil separator Pollution discharging valve Off Suction Pipeline Suction valve if available On Oil Return Pipeline Drainage tube ball valve if available On Liquid Supply...

Страница 33: ...e above is cooling outlet water temperature The figure above just indicates the chiller capacity control ability along with fluctuation of the cooling outlet water temperature and the capacity control...

Страница 34: ...d the air conditioning cooling equipment may also be affected in negative way Additionally while there is a bypass circuit on the equipment please ensure that the water flow in each water circuit is g...

Страница 35: ...glycol solution concentration reduces below the setting point b Check that if the air is mixed into the water pipes The air may get into the water pipes even though you have vented it at first Please...

Страница 36: ...ibility and Performance 9 6 Routine Maintenance In order to keep chiller running regularly maintenance with adjustment and record is required Maintenance table is shown in appendix A See Appendix B fo...

Страница 37: ...lean heat exchanger when then chiller stops for a long time or the vessels will be rusted and tubes will be damaged by ice when ambient temperature drops below zero After the water is drained please c...

Страница 38: ...ations of Hydrogen sulfide 5 mg m3 Concentrations of Nitrogen oxide 5 mg m3 Concentrations of Chloride 1 mg m3 Concentrations of Hydrogen chloride 5 mg m3 Installation indoor installation without dire...

Страница 39: ...ted O Ammonium Ion NH mg NH L 1 0 O Silicon Oxide 2 SiO mg 2 SiO L 50 O Notes 1 water quality requirement refers to GB T18430 1 2007 Water chilling heat pump packages using the vapor compression cycle...

Страница 40: ...water temperature Enter Leaving water pressure drop kPa Evaporator Entering water temperature Leaving water temperature Enter Leaving water pressure drop kPa Entering water temperature Others Dischar...

Страница 41: ...ischarge superheat of R410A chiller shall be larger than 7 C Monthly Inspection 1 Color of compressor oil new oil is clean and the dark brown or cloudy oil shall be replaced the compressor shall be ov...

Страница 42: ...rmal operation is detected Electric expansion valve capacity control Abnormal insulation resistance is detected Oil filter The pressure difference exceeds 1 5 bar during operation Discharge valve Ther...

Страница 43: ...ical or Chemical Heat transfer temperature difference more than 3 C Water pressure drop see chiller specs To check whether the rubber gaskets are damaged if the pressure drop value is lower than 60 Ra...

Страница 44: ...luid flows during closing the chiller control controller The input or output of signal is abnormal Fuse Disconnection Contactor Contact electric corrosion or noise are detected during the running Sens...

Страница 45: ...f value exceeds the calibration value 0 05 0 08 Low voltage switches The cut off value exceeds the calibration value 0 05 0 03 Wiring for loose contacts Retighten if any Others Check Power supply Powe...

Страница 46: ...ace cycle 2 The components shall be replaced as per the interval and operating time whichever is earlier 3 Customer shall check and record the items on daily and monthly basis and other inspection ite...

Страница 47: ...ormative Appendix Instructions for Flow Switches 1 Dimension of Flow Switches Fig 1 Dimension 2 Operating Conditions of Flow Switches Fig 2 Switches Motion When sufficient liquid passes through the pi...

Страница 48: ...oper length as per the template when 1 1 2 pipeline is used In addition to installing flowing direction sheet 1 2 and 3 lowing direction sheet 6 shall be trimmed to the proper size according to the In...

Страница 49: ...be installed Example the size of connection pipe for chiller is 168 with the min flow of 32 5 m h According to the examination of the table above when the cut off value is between the min and max cut...

Страница 50: ...wn in Fig 1 C Press the driving lever for times to ensure that the set value of the flow switch is no less than ex nfactory set value If the driving lever returns without click sound rotate the screw...

Страница 51: ...wiring diagram The control switch fails to actuate Check the wiring and check whether the flowing direction sheet has contacted with the pipeline The switch actuates when liquid flows and does not re...

Страница 52: ...er the Remote Start Stop function connect a switch user supply between No 21 and No 35 terminals can realize the function 5 If users order the Leaving Water Temp Reset function connect a switch user s...

Страница 53: ...Users need to connect the grounding bus bar of the cabinet to the ground 9 If users order the Ice Heat function connect the switch user supply to the corresponding terminals to switch the modes 10 Acc...

Страница 54: ...e service according to different client s needs Contact Company Address No 33 Checheng Avenue Economic and Technological Development Zone Wuhan City Hubei Province 430056 China Printing may be differe...

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