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15 Charging refrigerant

Installation and operation manual

28

RXYSA4~6A7V/Y1B

VRV 5-S system air conditioner

4P600329-1E – 2023.02

NOTICE

ALWAYS  use  a  recommended  bubble  test  solution  from
your wholesaler.

NEVER use soap water:

▪ Soap  water  may  cause  cracking  of  components,  such

as flare nuts or stop valve caps.

▪ Soap  water  may  contain  salt,  which  absorbs  moisture

that will freeze when the piping gets cold.

▪ Soap  water  contains  ammonia  which  may  lead  to

corrosion  of  flared  joints  (between  the  brass  flare  nut
and the copper flare).

14.3.3

To perform vacuum drying

To remove all moisture from the system, proceed as follows:

1

Evacuate the system for at least 2 hours to a target vacuum of
–⁠100.7 kPa (–⁠1.007 bar)(5 Torr absolute).

2

Check  that,  with  the  vacuum  pump  turned  off,  the  target
vacuum is maintained for at least 1 hour.

3

Should  you  fail  to  reach  the  target  vacuum  within  2  hours  or
maintain  the  vacuum  for  1  hour,  the  system  may  contain  too
much moisture. In that case, break the vacuum by pressurising
with  nitrogen  gas  to  a  gauge  pressure  of  0.05  MPa  (0.5  bar)
and repeat steps 1 to 3 until all moisture has been removed.

4

Depending  on  whether  you  want  to  immediately  charge
refrigerant through the refrigerant charge port or first pre-charge
a  portion  of  refrigerant  through  the  liquid  line,  either  open  the
outdoor  unit  stop  valves,  or  keep  them  closed.  See 

"15.3  To

charge refrigerant"

 [

4

 29] for more information.

14.3.4

To check for leaks after charging
refrigerant

After charging refrigerant in the system an additional leak test must
be  performed.  Refer  to 

"15.6  To  check  for  refrigerant  leaks  after

charging"

 [

4

 30].

15

Charging refrigerant

15.1

Precautions when charging
refrigerant

WARNING

▪ Only  use  R32  as  refrigerant.  Other  substances  may

cause explosions and accidents.

▪ R32  contains  fluorinated  greenhouse  gases.  Its  global

warming  potential  (GWP)  value  is  675.  Do  NOT  vent
these gases into the atmosphere.

▪ When  charging  refrigerant,  ALWAYS  use  protective

gloves and safety glasses.

NOTICE

If  the  power  of  some  units  is  turned  off,  the  charging
procedure cannot be finished properly.

NOTICE

Turn  ON  the  power  6  hours  before  operation  in  order  to
have power running to the crankcase heater and to protect
the compressor.

NOTICE

If operation is performed within 12 minutes after the indoor
and outdoor units are powered on, the compressor will not
operate  before  the  communication  is  established  in  a
correct way between outdoor unit(s) and indoor units.

NOTICE

Before  starting  charging  procedures,  check  if  the
7‑segment  display  indication  of  the  outdoor  unit  A1P  PCB
is  as  normal  (see 

"18.1.4  To  access  mode  1  or  2"

  [

4

  36]).

If  a  malfunction  code  is  present,  see 

"20.1  Solving

problems based on error codes"

 [

4

 39].

NOTICE

Make  sure  all  connected  indoor  units  are  recognised
(setting [1‑10]).

NOTICE

Close  the  front  panel  before  any  refrigerant  charge
operation is executed. Without the front panel attached the
unit cannot judge correctly whether it is operating properly
or not.

NOTICE

In case of maintenance and the system (outdoor unit+field
indoor  units)  does  not  contain  any  refrigerant  any
more (e.g., after refrigerant reclaim operation), the unit has
to  be  charged  with  its  original  amount  of  refrigerant  (refer
to the nameplate on the unit) and the determined additional
refrigerant amount.

NOTICE

▪ Ensure that contamination of different refrigerants does

not occur when using charging equipment.

▪ Charging hoses or lines shall be as short as possible to

minimise the amount of refrigerant contained in them.

▪ Cylinders  shall  be  kept  in  an  appropriate  position

according to the instructions.

▪ Ensure that the refrigerating system is earthed prior to

charging  the  system  with  refrigerant.  See 

"16.3  To

connect the electrical wiring to the outdoor unit"

 [

4

 31].

▪ Label the system when charging is complete.

▪ Extreme  care  shall  be  taken  not  to  overfill  the

refrigerating system.

NOTICE

Prior  to  charging  the  system,  it  shall  be  pressure  tested
with the appropriate purging gas. The system shall be leak
tested 

on 

completion 

of 

charging 

but 

prior 

to

commissioning.  A  follow  up  leak  test  shall  be  carried  out
prior to leaving the site.

15.2

To determine the additional
refrigerant amount

WARNING

The  maximum  allowable  total  refrigerant  amount  is
determined  based  on  the  smallest  room  being  served  by
the system.

See 

"12.2 System layout requirements"

 [

4

 17] to determine

the maximum allowable total refrigerant amount.

INFORMATION

For  final  charge  adjustment  in  a  test  laboratory,  contact
your dealer.

Содержание VRV 5-S RXYSA4A7V1B

Страница 1: ...llation and operation manual VRV 5 S system air conditioner English Installation and operation manual VRV 5 S system air conditioner RXYSA4A7V1B RXYSA5A7V1B RXYSA6A7V1B RXYSA4A7Y1B RXYSA5A7Y1B RXYSA6A...

Страница 2: ...HD HU 200 1000 1000 500 HD HU A B C 200 1 300 1000 A B C E 200 1 300 1000 1000 500 D 1000 D E 1000 1000 500 B D HD HU 300 1000 250 1500 300 1500 B D E HB HU 300 1000 1000 500 HU HB HU 300 1250 1000 50...

Страница 3: ...1 0 21 5 22 0 22 6 23 1 23 6 24 2 24 7 25 3 25 8 26 3 26 9 27 4 27 9 4 6 5 5 6 0 6 5 6 9 7 2 7 6 7 9 8 2 8 6 9 2 9 8 10 4 11 1 11 7 12 3 12 9 13 5 14 1 14 7 15 4 16 0 16 6 17 2 17 8 18 4 19 0 19 6 20...

Страница 4: ...urs 15 8 2 14 Symptom The outdoor unit fan does not spin 16 8 2 15 Symptom The compressor in the outdoor unit does not stop after a short heating operation 16 8 2 16 Symptom The inside of an outdoor u...

Страница 5: ...data Detailed step by step instructions and background information for basic and advanced usage Format Digital files on https www daikin eu Use the search function to find your model Latest revisions...

Страница 6: ...WARNING If the power supply has a missing or wrong N phase equipment might break down Establish proper earthing Do NOT earth the unit to a utility pipe surge absorber or telephone earth Incomplete ea...

Страница 7: ...d excessive vibration or pulsation to refrigeration piping Protect the protection devices piping and fittings as much as possible against adverse environmental effects Provide space for expansion and...

Страница 8: ...vironment and human health 3 2 Instructions for safe operation CAUTION NEVER touch the internal parts of the controller Do NOT remove the front panel Some parts inside are dangerous to touch and appli...

Страница 9: ...ON NEVER expose little children plants or animals directly to the airflow WARNING The unit is equipped with a refrigerant leak detection system for safety To be effective the unit MUST be electrically...

Страница 10: ...r interface whose display shows change over under centralised control refer to installation and operation manual of the user interface When the display change over under centralised control flashes re...

Страница 11: ...to operation if the room temperature is low 20 C 6 3 2 To use the dry program WITHOUT cool heat changeover remote control switch To start 1 Press the operation mode selector button on the user interfa...

Страница 12: ...the master user interface can select heating or cooling mode 6 5 2 To designate the master user interface 1 Press the operation mode selector button of the current master user interface for 4 seconds...

Страница 13: ...l name of the unit The manufacturing number stated on the nameplate of the unit The installation date The symptoms or malfunction and details of the defect WARNING Do NOT modify disassemble remove rei...

Страница 14: ...mistor malfunction indoor gas Suction air thermistor malfunction indoor Discharge air thermistor malfunction indoor Movement detector or floor temperature sensor malfunction indoor R32 sensor malfunct...

Страница 15: ...g cooling operation If the interior of an indoor unit is extremely contaminated the temperature distribution inside a room becomes uneven It is necessary to clean the interior of the indoor unit Ask y...

Страница 16: ...es hydrofluorocarbon Contact your dealer when discarding this unit It is required by law to collect transport and discard the refrigerant in accordance with the hydrofluorocarbon collection and destru...

Страница 17: ...ected failure or disconnection of the R32 sensor located in the indoor unit For more information about the SVS output see 16 4 To connect the external outputs 432 Indoor unit installation NOTICE If on...

Страница 18: ...t of the remote controller is not sufficient to guarantee the 15 dB difference This alarm can be connected to the SVS output channel of the outdoor unit or to the optional output PCB of the indoor uni...

Страница 19: ...6 a b b d a b b b d Group control is allowed up to a maximum of 5 indoor units connected to different ports or connected to the same port At least one R32 safety system compatible remote controller s...

Страница 20: ...Lowest underground floor Lowest underground floor c Effective installation height Effective installation height Determine the value for both the lowest underground floor AND the other floors The tota...

Страница 21: ...System charge kg 16 0 Judgement a b b b b B D C A a Outdoor unit b Indoor unit A B C D Room A B C D Example 2 Room A B C D Area m 10 20 10 20 Installation height m 3 0 2 2 3 0 2 2 Lowest underground f...

Страница 22: ...allation site WARNING The appliance shall be stored in a room without continuously operating ignition sources example open flames an operating gas appliance or an operating electric heater 13 1 1 Inst...

Страница 23: ...nit 13 3 1 To provide the installation structure Prepare 4 sets of anchor bolts nuts and washers field supply as follows mm 7 5 8 150 4 8 0 4 9 0 4 8 5 4 M12 a a Make sure not to cover the drain holes...

Страница 24: ...cated in the following illustration field supply 2 Place the 2 cables over the outdoor unit 3 Insert a rubber sheet between the cables and the outdoor unit to prevent the cables from scratching the pa...

Страница 25: ...or unit Use the same diameters as the connections liquid gas on the indoor units The diameters of the indoor units are as follows Indoor unit capacity index Piping outer diameter size mm Gas pipe Liqu...

Страница 26: ...panel Especially for the bottom and side connection be sure to protect the piping with suitable insulation to prevent it from coming into contact with the casing 1 Do the following Remove the service...

Страница 27: ...es either horizontally or vertically Mount the refnet header so that it branches horizontally A B 3 0 a b c d a a Horizontal surface b Refnet joint mounted vertically c Refnet joint mounted horizontal...

Страница 28: ...order to have power running to the crankcase heater and to protect the compressor NOTICE If operation is performed within 12 minutes after the indoor and outdoor units are powered on the compressor w...

Страница 29: ...ng If Then The determined additional refrigerant amount is reached Disconnect the manifold from the liquid line You do not have to perform the Charging refrigerant in manual additional refrigerant cha...

Страница 30: ...Potential NOTICE Applicable legislation on fluorinated greenhouse gases requires that the refrigerant charge of the unit is indicated both in weight and CO2 equivalent Formula to calculate the quantit...

Страница 31: ...ice 30 mA MUST comply with national wiring regulation a MCA Minimum circuit ampacity Stated values are maximum values see electrical data of combination with indoor units for exact values 16 3 To conn...

Страница 32: ...sh c Nut d Frame e Tube 8 Route the cables out of the unit WARNING Avoid sharp edges when routing cables to the rear Make sure to route the cables through the left side of the accumulator foot when pa...

Страница 33: ...75 mm For the SVEO connection it is recommended to use a shielded cable The cable shield must be earthed at the marked earthing point that is located on the support frame of the terminal Y1 V1 c a b c...

Страница 34: ...ich can withstand a temperature of 120 C for gas piping Reinforce the insulation on the refrigerant piping according to the installation environment Ambient temperature Humidity Minimum thickness 30 C...

Страница 35: ...ue and changing the current field setting value is possible In general normal operation can be resumed without special intervention after changing field settings Some field settings are used for speci...

Страница 36: ...on Access Action Mode 1 Push BS1 one time 7 segment display indication changes to Push BS1 one more time to return to the default situation Mode 2 Push BS1 for at least 5 seconds 7 segment display ind...

Страница 37: ...Note For an ESP level higher than 45 Pa level 0 is kept for reliability of the fan motor 2 18 Description 0 default Auto setting at commissioning mode and stand by mode 1 Auto setting at commissioning...

Страница 38: ...ox and the inside of the unit for loose connections or damaged electrical components Pipe size and pipe insulation Be sure that correct pipe sizes are installed and that the insulation work is properl...

Страница 39: ...rmality When the test operation is fully completed normal operation will be possible after 5 minutes 19 6 Correcting after abnormal completion of the test run The test operation is only completed if t...

Страница 40: ...ring any excessive refrigerant with a refrigerant recovery machine Ambient temperature sensor malfunction R1T A1P X18A Check connection on PCB or actuator Discharge temperature sensor malfunction R21T...

Страница 41: ...ce manual for more information WARNING The unit is equipped with a refrigerant leak detection system for safety To be effective the unit MUST be electrically powered at all times after installation ex...

Страница 42: ...nimum service space between the unit and obstacles A B C D and E eB Maximum distance between the unit and the edge of obstacle E in the direction of obstacle B eD Maximum distance between the unit and...

Страница 43: ...ributor Refrigerant flow l Heat exchanger Cooling m Accumulator Heating n Muffler o Capillary tube p Compressor accumulator M1C Compressor M1F Fan motor HPS A High pressure switch automatic reset HPS...

Страница 44: ...VT Y3E Electronic expansion valve main EVM2 Y4E Electronic expansion valve EVL Y5E Electronic expansion valve EVSL Y6E Electronic expansion valve EVSG Y1S Solenoid valve 4 way valve Y3S Error operatio...

Страница 45: ...n EVM1 Y2E Electronic expansion valve EVT Y3E Electronic expansion valve main EVM2 Y4E Electronic expansion valve EVL Y5E Electronic expansion valve EVSL Y6E Electronic expansion valve EVSG Y1S Soleno...

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Страница 48: ...4P600329 1E 2023 02 Copyright 2020 Daikin 4P600329 1 E 0000000 Verantwortung f r Energie und Umwelt...

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