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17 Maintenance and service

Installer and user reference guide

69

SERHQ020~0 SEHVX20~64BAW
Split packaged air-cooled water chiller
4P508020-1A – 2018.01

2

Select  the  operation  mode  you  would  like  to  consult  using

 and 

.

Result: 

The actual mode is blinking.

3

Press   to confirm the selected mode.

Result: 

The actual day is blinking.

4

Select the day you would like to consult using 

 and 

.

Result: 

The selected day is blinking.

5

Press   to confirm the selected day.

Result: 

The  first  programmed  action  of  the  selected  day

appears.

6

Consult the other programmed actions of that day using 
and 

.

Result: 

This  is  called  the  readout  mode.  Empty  program

actions  (e.g.  4)  are  not  displayed.  Press 

  several  times  to

return  to  previous  steps  in  this  procedure  and  finally  return  to
normal operation.

Schedule timer tips and tricks

To program the next day(s)

1

After  confirming  the  programmed  actions  of  a  specific  day,
press 

 once.

Result: 

You  can  now  select  another  day  using 

  and

 and restart consulting and programming.

To delete one or more programmed actions

Deleting one or more programmed actions is done at the same time
as storing the programmed actions.

When  all  actions  for  one  day  have  been  programmed,  make  sure
that  the  display  shows  the  highest  action  number  you  would  like  to
save. Pressing   for 5 seconds stores all actions except those with a
higher action number than the one that is displayed.

Example: 

  Pressing 

  when  action  number  3  is  displayed,  stores

actions 1, 2 and 3, but deletes action 4.

To copy programmed actions to the next day

In  space  heating  program  it  is  possible  to  copy  all  programmed
actions of a specific day to the next day (e.g. copy all programmed
actions from "

" to "

").

1

Press  .

Result: 

The actual mode is blinking.

2

Select the mode you want to program using 

 and 

.

Result: 

The  selected  mode  is  blinking.  You  can  leave

programming by pressing 

.

3

Press   to confirm the selected mode.

Result: 

The actual day is blinking.

4

Select  the  day  you  would  like  to  copy  to  the  next  day  using

 and 

.

Result: 

The  selected  day  is  blinking.  Press 

  to  return  to

step 2.

5

Press   and 

 simultaneously for 5 seconds.

6

After 5 seconds the display will show the next day (e.g. "

" if

"

"  was  selected  first).  This  indicates  that  the  day  has  been

copied.

7

Press 

 to return to step 2.

To delete a mode

1

Press  .

Result: 

The actual mode is blinking.

2

Select the mode you want to delete using 

 and 

.

Result: 

The selected mode is blinking.

3

Press 

  and 

  simultaneously  for  5  seconds  to  delete  the

selected mode.

To delete a day of the week

1

Press  .

Result: 

The actual mode is blinking.

2

Select the mode you want to delete using 

 and 

.

Result: 

The selected mode is blinking.

3

Press   to confirm the selected mode.

Result: 

The actual day is blinking.

4

Select the day you would like to delete using 

 and 

.

Result: 

The selected day is blinking.

5

Press 

  and 

  simultaneously  for  5  seconds  to  delete  the

selected day.

16.3.7

Operating the optional demand PCB

An optional PCB EKRP1AHTA can be connected to the unit and be
used to remotely control the unit.

The 3 inputs allow:

▪ remote switching between cooling and heating

▪ remote thermo on/off

▪ remote unit on/off

For more details about this option kit, refer to the wiring diagram of
the unit.

INFORMATION

The signal (voltage free) must take at least 50 ms.

See  also  field  setting  [6‑01]  in 

"7.2.9  Field  settings  on  the  user

interface" on page 38

 for setting the function of your preference.

16.3.8

Operating the optional external control
adapter

An  optional  control  adapter  PCB  DTA104A62  can  be  connected  to
the unit and be used to remotely control 1 or more units.

By short-circuiting contacts on the option kit PCB, you can:

▪ reduce capacity to about 70%,

▪ reduce capacity to about 40%,

▪ force thermo off,

▪ capacity save (fan low speed turn, compressor frequency control).

For more details about this option kit, refer to a separate instruction
that is delivered with the unit.

16.3.9

Operating the optional remote controller

If besides the main remote controller the optional remote controller is
installed as well, the main remote controller (master) can access all
settings  while  the  second  remote  controller  (slave)  can  not  access
schedule settings and parameter settings.

Refer to the installation manual for more details.

17

Maintenance and service

NOTICE

Never  inspect  or  service  the  unit  by  yourself.  Ask  a
qualified service person to perform this work.

Содержание SERHQ032BAW1

Страница 1: ...user reference guide Split packaged air cooled water chiller English Installer and user reference guide Split packaged air cooled water chiller SERHQ020BAW1 SERHQ032BAW1 SEHVX20BAW SEHVX32BAW SEHVX40B...

Страница 2: ...utdoor unit 17 6 2 5 To open the electrical component box of the indoor unit 18 6 3 Mounting the outdoor unit 18 6 3 1 About mounting the outdoor unit 18 6 3 2 Precautions when mounting the outdoor un...

Страница 3: ...ield settings on the outdoor unit 59 12 11 ESP curve Indoor unit 60 For the user 60 13 About the system 60 13 1 System layout 60 14 User interface 61 15 Before operation 61 16 Operation 62 16 1 Operat...

Страница 4: ...y ensuring waste batteries are disposed of correctly you will help to prevent potential negative consequences for the environment and human health 1 3 For the installer 1 3 1 General If you are NOT su...

Страница 5: ...r does NOT have to operate WARNING ALWAYS recover the refrigerant Do NOT release them directly into the environment Use a vacuum pump to evacuate the installation NOTICE After all the piping has been...

Страница 6: ...n earth leakage protector Failure to do so may cause electric shock or fire When installing the earth leakage protector make sure it is compatible with the inverter resistant to high frequency electri...

Страница 7: ...ation What to do and know to configure the system after it is installed Operation Operation of the units Commissioning What to do and know to commission the system after it is configured Hand over to...

Страница 8: ...klift arms with a cloth to prevent damaging the unit If the paint on the bottom frame peels off the anti corrosion effect may decrease 3 2 3 To remove the accessories from the outdoor unit Make sure t...

Страница 9: ...the split system with options Where the outdoor and indoor units fit in the system layout 4 2 Identification NOTICE When installing or servicing several units at the same time make sure NOT to switch...

Страница 10: ...n area Heating 0 35 25 5 15 5 EWC 20 25 35 50 LWC TA A B TA Ambient temperature C DB LWC Leaving water condenser temperature C EWC Entering water condenser temperature C A Pull up area B Standard wate...

Страница 11: ...ause water leakage NOTICE This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures CAUTION Applian...

Страница 12: ...cause water leakage NOTICE This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures CAUTION Appli...

Страница 13: ...ticles entering the pipe Use a decent thread sealant to seal connections Capacity class Minimum required flow rate 20 23 l min 32 36 l min 40 46 l min 64 72 l min Field supply components Water pressur...

Страница 14: ...152 64 220 INFORMATION In critical processes or in rooms with a high heat load extra water might be required INFORMATION The temperature step difference can be modified using settings A 02 and F 00 Th...

Страница 15: ...to account Only use dry nitrogen to set the expansion vessel pre pressure Inappropriate setting of the expansion vessel pre pressure will lead to malfunction of the system Changing the pre pressure of...

Страница 16: ...25 1639 SEHVX64BAW 0 22 1747 The local wiring power cord must comply with IEC60245 The wiring type in protected pipes must be H05VV H07RN F must be used in unprotected pipes 5 5 3 Cable requirements I...

Страница 17: ...e outdoor unit on page 17 For service purposes the pushbuttons on the main PCB need to be accessed To access these pushbuttons the electrical component box cover does not need to be opened See 7 2 3 T...

Страница 18: ...allowed O Allowed The height of the foundation must at least be 150 mm from the floor In heavy snowfall areas this height should be increased depending on the installation place and condition The pre...

Страница 19: ...the top plate b a a Attach one L shaped support to the left side of the top plate using 2 screws from the accessory bag b Attach the other L shaped support to the right side of the top plate using 1...

Страница 20: ...The following illustrations show each part required in handling the valve c d a b a Service port and service port cover b Stop valve c Field piping connection d Stop valve cover a b c d e a Service po...

Страница 21: ...refrigerant gas leaks ventilate the area immediately Possible risks Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency Toxic gas may be produced if refrigerant gas co...

Страница 22: ...lowing remaining oil to drip out in case the recovery was not complete Wait until all oil has dripped out 8 Cut the pinched piping off with a pipe cutter just above the brazing point or just above the...

Страница 23: ...when checking the refrigerant piping INFORMATION Also read the precautions and requirements in the following chapters General safety precautions Preparation NOTICE Use a 2 stage vacuum pump with a no...

Страница 24: ...the refrigerant charging process it is in case of larger systems recommended to first pre charge a portion of refrigerant through the liquid line before proceeding with the actual automatic or manual...

Страница 25: ...through this port Step 6a To automatically charge refrigerant INFORMATION The automatic refrigerant charging has limits as described below Out of these limits the system cannot operate the automatic...

Страница 26: ...art the complete charging procedure 5 Press BS4 to perform the temperature range check Result If the temperature is outside the temperature range press BS1 once and complete refrigerant charging at an...

Страница 27: ...ect the malfunction as indicated on the user interface display and restart the complete charging procedure 5 Press BS1 once to complete charging 6 Record the amount that was added on the additional re...

Страница 28: ...nfirm Result LEDs will be blinking in function of the last entered setting factory setting 0 kg 5 Enter the weighed and already recorded amount of additional refrigerant charge not the total amount of...

Страница 29: ...ting valve must be installed in the water system The regulating valve is to be used to regulate the water flow in the system field supply 6 8 4 To fill the water circuit 1 Connect the water supply to...

Страница 30: ...nnected securely Make sure all covers are closed before starting up the unit NOTICE Do NOT operate the unit until the refrigerant piping is complete Running the unit before the piping is ready will br...

Страница 31: ...with the unit located at the inside of the switch box cover 6 9 4 About the electrical wiring NOTICE Be sure to keep the power line and transmission line apart from each other Transmission wiring and...

Страница 32: ...f must be as such that the current carrying wires are tautened before the earth wire is in case the power supply is pulled loose from the stress relief NOTICE When routing earth wires secure clearance...

Страница 33: ...inal block Otherwise the entire system may break down The wiring from the indoor units must be connected to the F1 F2 In Out terminals on the outdoor unit PCB NOTICE Take care of the polarity of the t...

Страница 34: ...ront part of the user interface 2 Fasten the user interface on a flat surface NOTICE Be careful NOT to distort the shape of the lower part of the user interface by overtightening the mounting screws 3...

Страница 35: ...d settings are used for special operation e g 1 time operation recovery vacuuming setting manual adding refrigerant setting etc In such a case it is required to abort the special operation before norm...

Страница 36: ...s B S 1 B S 1 B S 1 a c b a Default situation H1P OFF b Mode 1 H1P flashing c Mode 2 H1P ON BS1 Press BS1 BS1 5 s Press BS1 for at least 5 s INFORMATION If you get confused in the middle of the proces...

Страница 37: ...he BS2 button to make field settings to configure the system The LEDs give a binary representation of the setting value number Setting binary Value Description Fan high static pressure setting In orde...

Страница 38: ...ate field setting first code 3 Press to select the appropriate field setting second code 4 Press and to change the value of the selected field setting 5 Press to save the new value 6 Repeat the previo...

Страница 39: ...he last programmed command 16 00 overruled the previous programmed command 13 00 and will remain active until the next programmed command 19 00 occurs So in order to know the actual setting you should...

Страница 40: ...emperature setpoint B Room setback temperature 5 03 t Time T Temperature Setback configured for leaving water temperature control 2 01 2 02 B A T t 45 C 40 C 5 C 5 02 A Normal leaving water temperatur...

Страница 41: ...tat input 1 heating operation ON 1 OFF 0 External room thermostat input 2 cooling operation ON 1 OFF 0 2 External room thermostat input 1 operation ON 1 OFF 0 External room thermostat input 2 cooling...

Страница 42: ...0 This setting is not applicable E 01 This setting is not applicable E 02 This setting is not applicable E 03 This setting is not applicable E 04 Pump only operation air purge function When installing...

Страница 43: ...nt It is possible that the leaving water temperature becomes lower than the setpoint if the unit is controlled by room temperature 8 Commissioning 8 1 Overview Commissioning This chapter describes wha...

Страница 44: ...nt panel according to EN60335 2 40 and keep record of the contents of the field setting s Switches Make sure that switches are set according to your application needs before turning the power supply o...

Страница 45: ...the user interface during its initialization which may take up to 30 seconds During this process the user interface cannot be operated 8 5 Final check Before switching on the unit read the following...

Страница 46: ...ng sound or the magnetic sound of a solenoid valve may become loud and the LED display may change but these are not malfunctions It is not possible to stop operation using a user interface during the...

Страница 47: ...box are hot Make sure you do NOT touch a conductive section Do NOT rinse the unit This may cause electric shocks or fire 9 2 1 To prevent electrical hazards When performing service to inverter equipm...

Страница 48: ...f valve hose if present Water pressure relief valve Electrical component box Water pressure Water filter pH value Pressure relief valve hose Check whether the pressure relief valve hose is positioned...

Страница 49: ...de Solution recharge operation Close valve A immediately and press the TEST OPERATION button once The operation will restart from the charging mode judgement onwards charging aborted Close valve A imm...

Страница 50: ...bstacles the wall heights have no influence on any indicated service space dimensions b a c d A C B D a e b d e A C B D 2 1 c a c e b d f A C B D 3 a c e b b d A C B D 4 Layout A B C D A B Possibility...

Страница 51: ...ata Installer and user reference guide 51 SERHQ020 032BAW1 SEHVX20 64BAW Split packaged air cooled water chiller 4P508020 1A 2018 01 INFORMATION Further specifications can be found in the technical en...

Страница 52: ...h i a a j j k k m l l m m o n n d d d d p d d d 20 kW a b b c d f e g h i a a a l o l l k k m m m m d d n n n d d d d d j j j d p d 32 kW a Check valve b Electronic expansion valve c Pressure regulati...

Страница 53: ...A B h g k C D a Air purge valve b Temperature sensors R11T R12T R13T R14T c Expansion vessel 12 l d Shut off valve field installed e Water inlet connection f Water outlet connection g Drain port h Wa...

Страница 54: ...ic contactor M1C K2M K3M Magnetic contactor M2C M3C K1R K2R Magnetic relay K2M K3M K3R K5R Magnetic relay Y1S Y3S K6R K9R Magnetic relay E1HC E3HC L1R Reactor M1C M3C Motor compressor M1F M2F Motor fa...

Страница 55: ...circuit 2 K1P Pump contactor K1S Pump overcurrent relay K R A3P PCB relay M1P Pump Q1T Thermostat for expansion vessel heater PS A P Switching power supply Q1DI Earth leakage circuit breaker field su...

Страница 56: ...r reference guide 56 SERHQ020 032BAW1 SEHVX20 64BAW Split packaged air cooled water chiller 4P508020 1A 2018 01 12 8 Technical specifications Outdoor unit INFORMATION For technical and electrical deta...

Страница 57: ...e 70 01 Not applicable Do not change the default value 10 02 Leaving water setback temperature 5 0 10 1 C 03 Room setback temperature 18 17 23 1 C 04 Not applicable Do not change the default value 1 6...

Страница 58: ...cable Do not change the default value 40 E Service mode 00 Not applicable Do not change the default value 0 01 Not applicable Do not change the default value 0 02 Not applicable Do not change the defa...

Страница 59: ...and setting via external control adapter NO YES 18 High static pressure setting OFF ON 22 Automatic night time low noise setting OFF Level 1 outdoor fan with step 6 or lower Level 2 outdoor fan with s...

Страница 60: ...any quality deterioration do not use the unit for cooling precision instruments or works of art NOTICE For future modifications or expansions of your system A full overview of allowable combinations...

Страница 61: ...al electronic parts WARNING This unit contains electrical and hot parts WARNING Before operating the unit be sure the installation has been carried out correctly by an installer NOTICE Never inspect o...

Страница 62: ...ot place the user interface in a place exposed to direct sunlight The LCD display may get discoloured or fail to display the data NOTICE Do not place items which might be damaged by moisture under the...

Страница 63: ...he system 16 3 1 About the clock INFORMATION The clock must be set manually Adjust the setting when switching from summertime to wintertime and vice versa The clock cannot be adjusted if the controlle...

Страница 64: ...is then operated in the leaving water control mode and is not functioning as a room thermostat The remote controller ON OFF status always has priority over the external room thermostat INFORMATION Set...

Страница 65: ...ferent levels of quiet mode operation The desired quiet mode is set through a field setting 1 Press to activate quiet mode operation Result appears on the display If the controller is set to permissio...

Страница 66: ...C 1 OFF ON ON 6 30 0 30 B t 6 30 9 00 16 00 23 00 19 C 19 C 22 C 21 C 42 C 42 C 45 C 44 C 19 C 19 C 22 C 21 C 42 C 42 C 45 C 44 C 3 OFF ON ON 18 C 40 C 40 C 18 C 1 Schedule timer 2 Setback function 3...

Страница 67: ...inking 4 Consult the action s using and 5 Hold down for 5 seconds to program the detailed actions Result The first programmed action appears 6 Select the action number you would like to program or to...

Страница 68: ...ult If is pressed when action number 3 is displayed actions 1 2 and 3 are stored but action 4 is deleted You automatically return to step 6 Press several times to return to previous steps in this proc...

Страница 69: ...imultaneously for 5 seconds 6 After 5 seconds the display will show the next day e g if was selected first This indicates that the day has been copied 7 Press to return to step 2 To delete a mode 1 Pr...

Страница 70: ...ble Contact your dealer for more information When asking your dealer for an intervention always state The complete model name of the unit The manufacturing number stated on the nameplate of the unit T...

Страница 71: ...or indoor unit is not blocked by obstacles Remove any obstacles and make sure the air can flow freely Check if the user interface display shows time to clean the air filter Refer to 17 Maintenance and...

Страница 72: ...opean national and local directives laws regulations and or codes that are relevant and applicable for a certain product or domain Service company Qualified company which can perform or coordinate the...

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Страница 76: ...4P508020 1A 2018 01 Copyright 2018 Daikin...

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