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6 Installation

Installer reference guide

16

RZQG71~Y1 + RZQSG100~Y1

Split system air conditioners

4P385522-1A – 2016.10

▪ Do  NOT  apply  excessive  force  to  the  valve  stem.  Doing  so  may

break the valve body.

▪ Always  make  sure  to  secure  the  stop  valve  with  a  spanner,  then

loosen or tighten the flare nut with a torque wrench. Do NOT place
the  spanner  on  the  stem  cap,  as  this  could  cause  a  refrigerant
leak.

a

b

a

Spanner

b

Torque wrench

▪ When  it  is  expected  that  the  operating  pressure  will  be  low  (e.g.

when  cooling  will  be  performed  while  the  outside  air  temperature
is  low),  sufficiently  seal  the  flare  nut  in  the  stop  valve  on  the  gas
line with silicon sealant to prevent freezing.

Silicon sealant, make sure there is no gap.

To open/close the stop valve

1

Remove the valve cover.

2

Insert  a  hexagon  wrench  (liquid  side:  4  mm,  gas  side:  6  mm)
into the valve stem and turn the valve stem:

Counterclockwise to open.
Clockwise to close.

3

When the valve stem cannot be turned any further, stop turning.
The valve is now opened/closed.

To handle the stem cap

▪ The  stem  cap  is  sealed  where  indicated  with  the  arrow.  Do  NOT

damage it.

▪ After handling the stop valve, tighten the stem cap, and check for

refrigerant leaks.

Item

Tightening torque (N∙m)

Stem cap, liquid side

13.5~16.5

Stem cap, gas side

22.5~27.5

To handle the service cap

▪ Always  use  a  charge  hose  equipped  with  a  valve  depressor  pin,

since the service port is a Schrader type valve.

▪ After  handling  the  service  port,  tighten  the  service  port  cap,  and

check for refrigerant leaks.

Item

Tightening torque (N∙m)

Service port cap

11.5~13.9

6.4.8

To connect the refrigerant piping to the
outdoor unit

1

Do the following:

▪ Remove the service cover (a) with screw (b).
▪ Remove the piping intake plate (c) with screw (d).

c

a

b

d

2

Choose a piping route (a, b, c or d).

a

b

c

d

3

If you have chosen the downwards piping route:

▪ Drill (a, 4×) and remove the knockout hole (b).
▪ Cut out the slits (c) with a metal saw.

c

c

b

a

4× Ø6 mm

4

Do the following:

▪ Connect the liquid pipe (a) to the liquid stop valve.
▪ Connect the gas pipe (b) to the gas stop valve.

a

b

5

Do the following:

▪ Insulate the liquid piping (a) and the gas piping (b).
▪ Wind  heat  insulation  around  the  curves,  and  then  cover  it

with vinyl tape (c).

▪ Make  sure  the  field  piping  does  not  touch  any  compressor

components (d).

▪ Seal the insulation ends (sealant etc.) (e).

Содержание RZQG71L9V1B

Страница 1: ...rs English Installer reference guide Split system air conditioners RZQG71L9V1B RZQG100L9V1B RZQG125L9V1B RZQG140L9V1B RZQG71L8Y1B RZQG100L8Y1B RZQG125L8Y1B RZQG140L7Y1B RZQSG100L9V1B RZQSG125L9V1B RZQ...

Страница 2: ...ng to the outdoor unit 16 6 4 9 To determine if oil traps are required 17 6 5 Checking the refrigerant piping 17 6 5 1 About checking the refrigerant piping 17 6 5 2 Precautions when checking the refr...

Страница 3: ...F BURNING Do NOT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you...

Страница 4: ...ion WARNING Make sure there is no oxygen in the system Refrigerant may only be charged after performing the leak test and the vacuum drying In case re charge is required refer to the nameplate of the...

Страница 5: ...esistant to high frequency electric noise to avoid unnecessary opening of the earth leakage protector NOTICE Precautions when laying power wiring Do not connect wiring of different thicknesses to the...

Страница 6: ...allation What to do and know to install the system Commissioning What to do and know to commission the system after it is installed Hand over to the user What to give and explain to the user Maintenan...

Страница 7: ...L7 in combination with RZQG_V1 you also have to install the demand adaptor kit For installation instructions see the installation manual of the bottom plate heater Demand adaptor kit Can be used for t...

Страница 8: ...eaker 1 5 height of outdoor unit Mind the service space requirements when installing the windbreaker a b c d c d a Sea wind b Building c Outdoor unit d Windbreaker Strong winds 18 km h blowing against...

Страница 9: ...oil checking reference card This is available from your dealer 1 Put some residual oil from the piping on a piece of white paper 2 Compare the colours If the oil colour is Then Identical to or darker...

Страница 10: ...iquid piping 9 5 mm Gas piping 15 9 mm L1 pair twin triple double twin Model New a Existing b L1 liquid piping L1 gas piping RZQG71 Size down 6 4 mm 12 7 mm Standard 9 5 mm 15 9 mm Size up 12 7 mm RZQ...

Страница 11: ...m b 25 m 35 m b 3 Maximum allowable piping length Pair N A Twin L1 L2 L3 Limit 60 m 75 m 50 m Triple L1 L2 L3 L4 Limit 75 m 50 m Double twin L1 L2 L3 L4 L5 L6 L7 Limit 75 m 50 m 4 Maximum branch pipi...

Страница 12: ...because this unit is equipped with an inverter A phase advancing capacitor will reduce performance and may cause accidents WARNING All wiring must be performed by an authorized electrician and must co...

Страница 13: ...0 350 3 4 5 3 5 5 4 M12 a a Make sure not to cover the drain holes INFORMATION The recommended height of the upper protruding part of the bolts is 20 mm 20 NOTICE Fix the outdoor unit to the foundatio...

Страница 14: ...ting the refrigerant piping to the indoor unit Installing oil traps Insulating the refrigerant piping Keeping in mind the guidelines for Pipe bending Flaring pipe ends Brazing Using the stop valves 6...

Страница 15: ...stration A Flare tool for R410A clutch type Conventional flare tool Clutch type Ridgid type Wing nut type Imperial type A 0 0 5 mm 1 0 1 5 mm 1 5 2 0 mm 5 Check that the flaring is properly made a b c...

Страница 16: ...tem cap is sealed where indicated with the arrow Do NOT damage it After handling the stop valve tighten the stem cap and check for refrigerant leaks Item Tightening torque N m Stem cap liquid side 13...

Страница 17: ...is might cause liquid compression or deterioration of oil return Oil traps in the rising gas piping can prevent this If Then The indoor unit is installed higher than the outdoor unit Install an oil tr...

Страница 18: ...be caused by e g the closed state of the expansion valve in the outdoor unit circuit but does NOT present any problem for correct operation of the unit 6 5 5 To perform vacuum drying 1 Vacuum the sys...

Страница 19: ...nents with specific functions e g valves The refrigerant circuit therefore features additional service ports for vacuuming pressure relief or pressurizing the circuit In case it is required to perform...

Страница 20: ...ize up G2 m Total length of 6 4 mm liquid piping 2 Determine R1 and R2 If Then G1 30 m a Use the table below to determine R1 length G1 30 m a and R2 length G2 If Then G1 30 m a and G1 G2 30 m a R1 0 0...

Страница 21: ...see unit name plate c Additional refrigerant amount charged d Total refrigerant charge e Greenhouse gas emissions of the total refrigerant charge expressed as tonnes CO2 equivalent f GWP Global warmin...

Страница 22: ...d conductor wire with round crimp style terminal c b b a c a B B a Terminal b Screw c Flat washer Tightening torques Item Tightening torque N m M4 X1M 1 2 1 8 M4 earth 1 2 1 4 M5 X1M 2 0 3 0 M5 earth...

Страница 23: ...ies a b a b a b 2 3 1 a Power supply cable b Interconnection cable Connecting to the frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at th...

Страница 24: ...rate the unit without thermistors and or pressure sensors switches Burning of the compressor might result NOTICE Do NOT operate the unit until the refrigerant piping is complete when operated this way...

Страница 25: ...the unit to cooling operation mode 2 Start the test run Action Result 1 Go to the home menu Cool Set to 28 C 2 Press at least 4 seconds The Service Settings menu is displayed 3 Select Test Operation...

Страница 26: ...he user what to do in relation to maintaining the unit 9 Maintenance and service NOTICE Maintenance must be done by an authorised installer or service agent We recommend to do maintenance at least onc...

Страница 27: ...ANGER RISK OF EXPLOSION Pump down Refrigerant leakage If you want to pump down the system and there is a leakage in the refrigerant circuit Do NOT use the unit s automatic pump down function with whic...

Страница 28: ...A B C D E HB HU HD B 100 A B C 100 100 100 B E 100 1000 500 A B C E 150 150 150 1000 500 D 500 D E 1000 500 500 500 500 B D 100 100 B D E HB HD HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500...

Страница 29: ...red to install a roof but seal the gap between the upper and lower units to prevent discharged air from flowing back to the suction side through the bottom of the unit 12 2 Piping diagram Outdoor unit...

Страница 30: ...1U F2U Fuse F6U Fuse T 3 15 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U RZQG100 140_V1 RZQSG125 140_V1 F1U F4U Fuse F6U Fuse T 5 0 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U RZQ S G_Y1 F1U F2U Fuse 31...

Страница 31: ...ed company which can perform or coordinate the required service to the product Installation manual Instruction manual specified for a certain product or application explaining how to install configure...

Страница 32: ...4P385522 1A 2016 10 Copyright 2014 Daikin...

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