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EWLP012~065KBW1N

Condenserless water-cooled water chillers

4PW61665-1A – 2012.04

Installation manual

3

S

ELECTION

 

OF

 

PIPING

 

MATERIAL

1

Foreign materials inside pipes (including oils for fabrication)
must be 30 mg/10 m or less.

2

Use the following material specification for refrigerant piping:

-

construction material: Phosphoric acid deoxidized seamless 
copper for refrigerant.

-

size: Determine the proper size referring to 

"Technical 

specifications" on page 1

.

-

the pipe thickness of the refrigerant piping must comply with 
relevant local and national regulations. For R407C the design 
pressure is 3.3 MPa.

3

In case the required pipe sizes (inch sizes) are not available, it is
also allowed to use other diameters (mm sizes), taken the
following into account:

-

select the pipe size nearest to the required size.

-

use the suitable adapters for the change-over from inch to 
mm pipes (field supply).

C

ONNECTING

 

THE

 

REFRIGERANT

 

CIRCUIT

Precautions when handling piping

If air, moisture or dust gets in the refrigerant circuit, problems may
occur. Therefore, always take into account the following when
connecting the refrigerant piping:

1.

Use clean and dry pipes only.

2.

Hold the pipe end downwards when removing burrs.

3.

Cover the pipe end when inserting it through a wall so that no dust
and dirt enter.

Connecting the refrigerant circuit

Use a pipe cutter and flare suitable for R407C.

Installation tools:
Make sure to use installation tools (gauge manifold charge hose,
etc.) that are exclusively used for R407C installations to
withstand the pressure and to prevent foreign materials (e.g.
mineral oils such as SUNISO and moisture) from mixing into the
system.
Vacuum pump (use a 2-stage vacuum pump with a non-return
valve):
-

Make sure the pump oil does not flow oppositely into the 
system while the pump is not working.

-

Use a vacuum pump which can evacuate to –100.7 kPa 
(5 Torr, –755 mm Hg).

Be sure to use both a spanner and torque wrench together when
connecting or disconnecting pipes to/from the unit.

Refer to the table below for the dimensions of flare nut spaces
and the appropriate tightening torque. (Overtightening may
damage the flare and cause leaks.)

For the RLK regulation the flare nuts on the stopvalves
have to be replaced by flare solder connections.

The units are equipped with a refrigerant outlet (discharge
side) and a  refrigerant inlet (liquid side) for the connection
to a remote condenser. This circuit must be provided by a
licensed technician and must comply with all relevant
European and national regulations.

When a condenserless unit is installed below the
condensing unit, the following can occur:

when the unit stops, oil will return to the discharge
side of the compressor. When starting the unit, this
can cause liquid (oil) hammer.

The oil circulation will decrease

To solve these phenomena, provide oil traps in the
discharge pipe every 10m if the level difference is more
than 10 m. 

1

Torque wrench

2

Spanner

3

Piping union

4

Flare nut

Pipe gauge

Tightening torque

Flare dimension A 

(mm)

Flare shape

Ø9.5

33~39 N•m

12.0~12.4

Ø12.7

50~60 N•m

15.4~15.8

Ø19.1

97~110 N•m

22.9~23.3

10 m

10 m

10 m

30 m

A

2

5

3

4

1

1

remote condenser

2

indoorwater chiller

3

discharge

4

oil trap

5

liquid

A>0 m

2

3

1

4

A

Содержание EWLP012KBW1N

Страница 1: ...INSTALLATION MANUAL EWLP012KBW1N EWLP020KBW1N EWLP026KBW1N EWLP030KBW1N EWLP040KBW1N EWLP055KBW1N EWLP065KBW1N Condenserless water cooled water chillers...

Страница 2: ...como estabelecido em A e com o parecer positivo de B de acordo com o Certificado C 09 A B C 10 Bem rk som anf rt i A og positivt vurderet af B i henhold til Certifikat C 11 Information enligt A och go...

Страница 3: ...in shops in light industry and on farms or for commercial use by lay persons Sound pressure level is less than 70 dB A Technical specifications 1 Electrical specifications 1 Options and features 1 Opt...

Страница 4: ...the location in case it drips out of the unit The equipment is not intended for use in a potentially explosive atmosphere INSPECTING AND HANDLING THE UNIT At delivery the unit should be checked and a...

Страница 5: ...ions to withstand the pressure and to prevent foreign materials e g mineral oils such as SUNISO and moisture from mixing into the system Vacuum pump use a 2 stage vacuum pump with a non return valve M...

Страница 6: ...frigerant charge weight If the liquid line sightglass is showing some gas bubbles the rough refrigerant charge is sufficient by fine tuning the additional 10 refrigerant charge weight If the liquid li...

Страница 7: ...r filter must be cleaned on a regular base WATER QUALITY SPECIFICATIONS A corrosion B scale CONNECTING THE WATER CIRCUIT The evaporator is provided with GAS female pipe thread connections for the wate...

Страница 8: ...etpoint Field wiring Power circuit and cable requirements 1 The electrical power supply to the unit must be arranged so that it can be switched on or off independently of the electrical supply to othe...

Страница 9: ...3 EWLP026 0 22 EWLP030 0 21 EWLP040 0 22 EWLP055 0 21 EWLP065 0 20 2 European International Technical Standard setting the limits for harmonic currents produced by equipment connected to public low vo...

Страница 10: ......

Страница 11: ...er circuit The operation of the water chiller is then controlled by the Digital Display Controller Shut down by switching off the controller and the circuit breaker of the power circuit WARNINGS Emerg...

Страница 12: ...4PW61665 1A 2012 04 Copyright 2010 Daikin...

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