19
3. Turn on electrical power and gas supply to the
system.
4. Turn on system power and energize valve.
5. Using a leak detection solution or soap suds, check
for leaks at pressure boss screw. Bubbles forming
indicate a leak. SHUT OFF GAS AND FIX ALL LEAKS
IMMEDIATELY.
CAUTION
To prevent unreliable operation or equipment
damage, the gas manifold pressure must be as
specified on the unit rating plate. Only minor
adjustments should be made by adjusting the
gas valve pressure regulator.
6. Relight all other appliances turned off in step 1 of gas
input check. Be sure all pilot burners are operating.
Main Burner Flame Check
Flames should be stable, soft and blue (dust may cause
orange tips but they must not be yellow) and extending
directly outward from the burner without curling, floating or
lifting off.
NOx Screen Check
Verify that the alignment of the NOx screens is at 6
o’ clock. In jurisdictions that do not require low NOx
emissions, NOx screens may be removed.
Temperature Rise Check
Check the temperature rise through the unit by placing
thermometers in supply and return air registers as close
to the unit as possible. Thermometers must not be able to
sample temperature directly from the unit heat exchangers,
or false readings could be obtained.
1.
All registers must be open; all duct dampers must be
in their final (fully or partially open) position and the
unit operated for 15 minutes before taking readings
2. The temperature rise must be within the range
specified on the rating plate.
NOTE: Air temperature rise is the temperature
difference between supply and return air.
With a properly designed system, the proper amount of
temperature rise will normally be obtained when the unit
is operated at rated input with the recommended blower
speed.
If the correct amount of temperature rise is not obtained, it
may be necessary to change the blower speed. A higher
blower speed will lower the temperature rise. A slower
blower speed will increase the temperature rise.
NOTE: Blower speed MUST be set to give the
correct air temperature rise through the unit as
marked on the rating plate.
NORMAL SEQUENCE OF OPERATION
Heating
NOTE: On units with the DDC controls option
installed, refer to the DDC Controller User
Manual for sequence of operation details.
This unit has one (RS) Manual Reset Limit Control Switch.
Check the limit to make sure it has not tripped. The limit
may arrive at the job site tripped as a result of shipping
shock.
If the venter motor comes on, but the unit does not attempt
ignition, check if the ALS (Auxiliary High Limit Control
Switch) requires resetting.
1. With electricity and gas turned on, the system switch
in the “HEAT” or “AUTO” position and the fan switch
in the “AUTO” position, the thermostat will close the
circuit between unit terminals R and W (R-W) when
the temperature falls below the thermostat setting.
2. D1 on IIC energizes venter motor contactor.
3. Venter motor contactor energizes the venter motor.
4.
Operation of the venter motor closes the pressure
switch PS located in the burner compartment.
Unless excessive temperatures or shipping shock
have opened high limit control ALS, power is fed to
the integrated ignition control, which then initiates a
15-second pre-purge time delay. During this period,
the venter fan will clear the combustion chamber of
any residual gas.
5. After the pre-purge period, the ignition control
energizes the Wl-C gas valve and simultaneously
initiates a “three (3)-try” spark ignition sequence.
6. When the burners are ignited, a minimum one (1)
micro-amp DC current will flow through the flame
between the sensor electrode and the grounded
burner.
7. When the controller proves that the flame has been
established, it will keep the gas valve energized and
discontinue the ignition spark.
8.
If the control is unable to ignite the burners after its
initial attempt, it will initiate another purge and spark
sequence. A third purge and spark sequence will
be initiated if the second attempt is unsuccessful.
If the third attempt is unsuccessful, the controller
will close the gas valve and lock itself out. It may be
reset by momentarily interrupting power. This may be
accomplished by briefly lowering the room thermostat
set-point below room temperature, or by shutting off
the main power to the unit.
9. Integrated ignition control will close its normally open
contacts after a delay of approximately 30 seconds.
This action energizes the blower motor contactor and
starts the supply fan motor. Operation of the supply
fan circulates air across the heat exchanger and
delivers heated air to the conditioned space.
10. When the space temperature rises, the thermostat
will open R-W. Opening R-W will cause the gas valve
to close, and the furnace to shut down.
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