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S0302000

Page 1

General Maintenance Procedures

S0302000

GENERAL

MAINTENANCE

PROCEDURES

GENERAL MAINTENANCE PROCEDURESS0302000

CAUTION!

Follow all safety recommendations and safe shop practices outlined in the front of this manual
or those contained within this section.

Always use tools and equipment that is in good working order.

Use lifting and hoisting equipment capable of safely handling load.

Remember, that ultimately safety is your own personal responsibility.

MODEL

SERIAL NUMBER RANGE

ALL MODELS

ALL RANGES

Содержание Solar 130LC-V

Страница 1: ...Shop Manual 2023 7117E Serial Number 0001 and Up Solar 130LC V...

Страница 2: ...Product Label Instructions Trim Out The Label Along The Lines And Insert Into Pocket On The Binder Spine Solar 130LC V Serial No 0001 and Up Pub No 2023 7117E Pub No 2023 7117E...

Страница 3: ...re Cab S0402000 Counterweight S0403000 Fuel Tank S0405000 Swing Bearing S0407000 Swing Reduction Gearbox S0408020 Lower Structure and Chassis Track Assembly S0505050 Engine and Drive Train Air Conditi...

Страница 4: ...Remote Control Valve Work Lever Joystick S0709450 Travel Control Valve RCV8C4015A S0709800 Hydraulic Schematic S130LC V S0792040 Electrical System Electrical System S0802060 Electrical Schematic S130L...

Страница 5: ...1SAFETY...

Страница 6: ...those contained within this section Always use tools and equipment that is in good working order Use lifting and hoisting equipment capable of safely handling load Remember that ultimately safety is y...

Страница 7: ...perator of a Daewoo Excavator 3 General Safety Essentials 5 Location of Safety Labels 5 Summary of Safety Precautions for Lifting in Digging Mode 6 Work site Precautions 7 Operation 9 Equipment 14 Mai...

Страница 8: ...of risk indicate that safety is involved Observe precautions indicated whenever you see the Safety Alert Triangle no matter which signal word appears next to the Exclamation Point symbol DANGER Unsaf...

Страница 9: ...in serious injury or death It may also be used to alert against a highly unsafe practice DANGER Indicates imminent hazard of a situation that if not avoided is very likely to cause death or extremely...

Страница 10: ...m supporting surface with hooks and slings attached in approved configuration Loads must be balanced and s upported evenly Us e taglines to keep t he l oad steady if wi nd c onditions an d l arge surf...

Страница 11: ...correct authorized or genuine Daewoo part For example not taking the time to replace fasteners bolts or nuts with the correct replacement parts could lead to a condition in which the safety of critic...

Страница 12: ...oom or bucket as far away as 4 6 m 13 20 ft from the power line Very high voltage and rainy weather could further decrease that safety margin NOTE Before s tarting any type of operation near po wer l...

Страница 13: ...e formed W orking arou nd de ep pi ts or a long high walls or trenching m ay requ ire s upport blocks especially af ter heavy rai nfalls or during s pring thaws Park t he excavator away from overhangs...

Страница 14: ...dated by governing authorities There may also be guidelines standards or restrictions on equ ipment that m ay be used to pe rform certain kinds of wor k Check a nd follow all local requirements which...

Страница 15: ...in alert for other potentially hazardous conditions at the start of the work cycle NEVER USE ETHER STARTING AIDS An electric grid type manifold heater is used for cold s tarting T he gl owing heat er...

Страница 16: ...ZARDOUS to your health if it is inhaled If you handle materials containing asbestos fibers follow these guidelines as given below Never use compressed air for cleaning Use water for cleaning to keep d...

Страница 17: ...4 v olt ba ttery uni ts c onsisting of two s eries connected twelve volt ba tteries hav e a cable connecting one pos itive terminal on one of the 12 volt batteries to a negative terminal on the other...

Страница 18: ...Travel around any slope or obstacle that causes 10 degrees tilt or more OPERATE CAREFULLY ON SNOW AND ICE AND IN VERY COLD TEMPERATURES In i cy c old w eather avoid s udden t ravel m ovements and s t...

Страница 19: ...ed on the machine must pass safety and certification standards and c arry appropr iate l abeling an d rating information For example the most often added type of reinforcement system FOG must meet or...

Страница 20: ...excavator and safe from potential hazards MOVEMENT ALARMS If t he e xcavator i s equi pped wi th an audi ble t ravel m ovement al arm or v isible swing m ovement al arm strobe light test the alarm on...

Страница 21: ...in to s how a ny s ign o f wear or at regular periodic intervals whether or not deterioration is visible Fuel system flexible hoses the tank overflow drain hose and the fuel fill cap Hydraulic syst em...

Страница 22: ...ne ne ver use inadequate t ools T hey c ould break or s lip causing i njury or t hey m ay no t ade quately perform intended functions BREATHING MASKS EAR PROTECTION MAY BE REQUIRED Don t forget that s...

Страница 23: ...cable Connect positive terminal cables first when installing a battery USE LOW HEAT PORTABLE LIGHTING Hot surfaces on trouble lights or portable work lights can set off fuel or battery explosive gase...

Страница 24: ...ng drain plugs NOTE Oil will drain more quickly and completely if it is warm Do not drain fluids at 95 C 203 F temperatures but don t allow full cool down COOL DOWN IS REQUIRED PRIOR TO RADIATOR OR RE...

Страница 25: ...nd m ay onl y be di sposed of at approv ed collection facilities Never drain any pet roleum based product on the ground or di spose of old oil in municipal waste collection containers or in metropolit...

Страница 26: ...artial disassembly Refer to the Transportation and Shipping section of the Operation and Maintenance Manual for information on loading unloading and towing LIFTING WITH SLING 1 Refer to Specification...

Страница 27: ...1SPECIFICATIONS...

Страница 28: ...afe shop practices outlined in the front of this manual or those contained within this section Always use tools and equipment that is in good working order Use lifting and hoisting equipment capable o...

Страница 29: ...ions and Working Range 7 General Specifications 9 Engine Performance Curves Per KS R1004 Standard 11 Approximate Weight of Workload Materials 12 Performance Tests 15 Excavator Performance Standards 16...

Страница 30: ...L DESCRIPTION The excavator has three main component sections The Upper Turntable The Lower Undercarriage and Track Frames The Excavator Front end Attachment The following illustration identifies main...

Страница 31: ...S0206000 Page 4 Specifications for Solar 130LC V HIA3001I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Figure 1...

Страница 32: ...0 Air Cleaner 11 Control Valves 12 Arm Cylinder 13 Boom 14 Boom Cylinder 15 Cab 16 Seat 17 Center Joint 18 Swing Motor 19 Precleaner 20 Travel Motor 21 Lower Roller 22 Upper Roller 23 Track Guide 24 T...

Страница 33: ...mm 147 64 in 3 750 mm 147 64 in F 2120 mm 83 46 in 2120 mm 83 46 in G 1990 mm 78 35 in 1990 mm 78 35 in H 920 mm 36 22 in 920 mm 36 22 in I 2760 mm 108 66 in 3160 mm 124 41 in J 2490 mm 98 03 in 2490...

Страница 34: ...value for dimension L Digging Reach depends on the stability and support provided by ground conditions Digging too far underneath the excavator if soil conditions are wet loose or unstable can collap...

Страница 35: ...1 10 in BOOM WITH 3 0 M 118 11 in ARM A Maximum Digging Radius 7 020 mm 276 37 in 8 260 mm 325 19 in 8 740 mm 344 09 in B Maximum Digging Depth 4 670 mm 183 85 in 5 630 mm 221 65 in 6 120 mm 240 94 in...

Страница 36: ...g 11 243 57 lbs Incuding counter weight w o front Lower 6 400 0 kg 14 109 58 lbs Including swing bearing Digging Forces Bucket Cylinder 8 300 0 kg 18 298 37 lbs with 1 900 mm 6 3 arm Arm Cylinder 7 10...

Страница 37: ...m 23 62 in shoes 2 600 mm 8 6 Overall Shipping He ight to top of cylinder hose 2 830 mm 9 3 for 2 50 m 8 2 arm 3 160 mm 10 4 for 3 0 m 9 10 arm Track Shipping Length 3 750 mm 12 4 Transport Trailer Ca...

Страница 38: ...Cooling Fan 590mm 23 2 sucker fan Alternator 24 V 50 amp Exhaust System None Maximum Output 110 0 ps 108 50 hp 1 850 rpm Maximum Torque 44 0 kg m 318 25 ft lbs 1 700 rpm Fuel Use 163 g ps h 5 7 oz ps...

Страница 39: ...R DENSITY 1 100 KG M3 1 850 LB YD3 OR LESS MEDIUM WEIGHT OR DENSITY 1 600 KG M3 2 700 LB YD3 OR LESS HIGH WEIGHT OR DENSITY 2 000 KG M3 3 370 LB YD3 OR LESS Charcoal 401 kg m3 695 lb yd3 Coke blast fu...

Страница 40: ...65 lb yd3 Gravel DRY packed fragments 1 810 kg m3 3 051 lb yd3 Gravel WET packed fragments 1 922 kg m3 3 240 lb yd3 Limestone graded above 2 1 282 kg m3 2 160 lb yd3 Limestone graded 1 1 2 or 2 1 362...

Страница 41: ...loose 1 522 kg m3 2 565 lb yd3 Sand WET packed 1 922 kg m3 3 240 lb yd3 Shale broken 1 362 kg m3 2 295 lb yd3 Sulphur broken 529 kg m3 1 620 lb yd3 MATERIAL LOW WEIGHT OR DENSITY 1 100 KG M3 1 850 LB...

Страница 42: ...All Up sec 3 1 0 3 2 8 0 3 Down sec 2 5 0 3 2 5 0 3 Arm All Dump sec 2 3 0 3 2 1 0 3 Crowd sec 3 1 0 3 2 9 0 3 Bucket All Dump sec 2 1 0 3 2 0 0 3 Crowd sec 3 9 0 3 3 5 0 3 Swing 3 Revolutions All se...

Страница 43: ...to testing 3 Hydraulic f luid and engine oi l should be of ap propriate v iscosity f or am bient weat her c onditions Warm up hydraulic oil to standard operating temperature between 45 to 55 C 112 to...

Страница 44: ...llel with the test course Operate both travel levers at the fully engaged position and measure the time it takes to cross 20 m 65 7 1 2 Compare measured results against the standard for new machines R...

Страница 45: ...ntrol set for high speed Swing Speed Test Extend the bucket cylinder completely and retract the arm cylinder as shown in Figure 8 to test swing speed The lowest point of the bucket will be approximate...

Страница 46: ...nt at the 90 point Make se veral a ttempts to r otate th e tu rntable exactly 90 s tarting f rom t he b oom s traight ahead pos ition E ngage t he s wing l ever an d brake at the 90 point shown as swi...

Страница 47: ...bucket several times and average results for both standard and extra duty power modes Hydraulic Cylinder Natural Drop Test To check boom and arm cylinder tightness against the specified performance s...

Страница 48: ...a corresponding m ark on the t ravel f rame Use t he attachment t o j ack up one side of t he m achine a nd operate the raised travel motor Record the number of seconds it takes the crawler shoe to ma...

Страница 49: ...1GENERAL MAINTENANCE...

Страница 50: ...fe shop practices outlined in the front of this manual or those contained within this section Always use tools and equipment that is in good working order Use lifting and hoisting equipment capable of...

Страница 51: ...3 Hydraulic System General Precautions 4 Maintenance Service and Repair Procedure 5 General Precautions 5 Hydraulic System Cleanliness And Oil Leaks 6 Maintenance Precautions for Hydraulic System Ser...

Страница 52: ...on these types of steel are performed with the proper procedures and equipment If repairs are performed incorrectly structural weakening or other damage to the excavator that is not always readily vis...

Страница 53: ...fluid is recommended Vibration irregular or difficult movement or unusual noise from any part of the hydraulic system could be an indication of air in the system as well as many other types of proble...

Страница 54: ...leaking into the circuit Refer to the appropriate Troubleshooting section for component or uni t for procedures or i t may be evidence of a defective pump The gear type pilot pump could be defective...

Страница 55: ...manifolds and piping Do not allow cleaning solvents or other fluids to mix with the oil in the system Use clean oil to flush any traces of solvent or other residue before reassembly If metal or rubbe...

Страница 56: ...avoid spinning bearings that are not lubricated DO NOT SPIN BEARINGS WHEN DRYING bearings may be rotated slowly by hand to facilitate drying process 3 Carefully i nspect all bearing rol lers c ages a...

Страница 57: ...the condition of the bearings and all of its components for wear and damage Once the bearing is removed clean all parts thoroughly using a suitable cleaning solution If the bearing is excessively dirt...

Страница 58: ...di scoloration or marks Bent Cage Cage damage due t o improper handling or t ool usage Replace bearing Galling Metal s mears on rol ler ends du e t o o verheat lubricant failure or overload Replace b...

Страница 59: ...in color wi th rel ated et ching aw ay of m aterial usually at roller spacing Replace bear ings check s eals a nd c heck for proper lubrication Misalignment Outer race misalignment due to foreign obje...

Страница 60: ...r vibration while the bearing is not rotating Replace bearing if rough or noisy Cage Wear Wear around outside diameter of cage and roller pockets c aused by abras ive m aterial an d inefficient lubri...

Страница 61: ...earing of m etal due t o s lippage c aused b y poor f itting l ubrication ov erheating ov erloads or handling damage Replace bear ings c lean r elated par ts an d check for proper fit and lubrication...

Страница 62: ...pered part w ill grab and c ut m etal whereas a f ile drawn over a hard par t will glide readily with no metal cutting Replace bear inga i f ov er heat ing damage is indicated Check s eals and ot her...

Страница 63: ...lined in the front of this manual or those contained within this section Always use tools and equipment that is in good working order Use lifting and hoisting equipment capable of safely handling load...

Страница 64: ...3 Torque Values for Standard U S Fasteners 4 Type 8 Phosphate Coated Hardware 6 Torque Values for Hose Clamps 7 Torque Values for Split Flanges 8 Torque Wrench Extension Tools 9 Torque Multiplication...

Страница 65: ...00 86 79 17 00 122 96 20 00 144 66 M14 x 1 5 4 10 29 65 4 30 31 10 6 60 47 73 5 70 41 22 8 30 60 03 7 50 54 24 11 10 80 28 12 50 90 41 13 00 94 02 18 50 11 26 22 00 158 12 M16 x Std 5 60 40 50 6 00 4...

Страница 66: ...ed 0 70 when Molykote white lead or similar mixtures are used as lubricants 0 75 when parkerized bolts or nuts are used 0 85 when cadmium plated bolts or nuts and zinc bolts w waxed zinc nuts are used...

Страница 67: ...OT POUNDS Ft Lbs NEWTON METER N m FOOT POUNDS Ft Lbs NEWTON METER N m 1 4 20 1 4 28 5 16 18 5 16 24 3 8 16 3 8 24 7 16 14 7 16 20 1 2 13 1 2 20 9 16 12 9 16 18 5 8 11 5 8 18 3 4 10 3 4 16 7 8 9 7 8 14...

Страница 68: ...below also apply to the following 1 Phosphate coated bolts used in tapped holes in steel or gray iron 2 Phosphate c oated bo lts u sed wi th pho sphate c oated pre vailing t orque nut s n uts wi th d...

Страница 69: ...hydraulic system etc CLAMP TYPE AND SIZE TORQUE PLUS OR MINUS 5 lbf in 0 1 kg m RADIATOR AIR CLEANER BOOTS ETC HYDRAULICSYSTEM KILOGRAM METER kg m INCH POUNDS In Lbs KILOGRAM METER kg m INCH POUNDS I...

Страница 70: ...olts will damage the flanges and or bolts which may cause leakage Inside diameter of flange on end of hydraulic tube or hose fitting NOTE Values stated in chart are for Standard Pressure Series Code 6...

Страница 71: ...andle end o f the torque wrench doubles the tightening force on the bolt It also halves the indicated reading on the scale or dial of the t orque wrenc h T o accurately adjust or c onvert i ndicated s...

Страница 72: ...f precision and accuracy To allow the assembly or mechanism to accept a torque wrench welding a nut or other adapter on the end of a linkage shaft or other leverage point will allow turning the shaft...

Страница 73: ...260 C 500 F Remove HOT 210 Product Application Color Removal Required Setup 545 No filler non clog formula for high pressure hydraulic systems Over application will not restrict or foul system compone...

Страница 74: ...cold temperature applications 620 For high temperatures to 232 C 450 F Green Same as 609 above 680 For high strength bonds and tight clearance gaps to 0 00008 mm 0 002 Green Same as 609 above Product...

Страница 75: ...1UPPER STRUCTURE...

Страница 76: ...at is in good working order Use lifting and hoisting equipment capable of safely handling load Remember that ultimately safety is your own personal responsibility MODEL SERIAL NUMBER RANGE Solar 130LC...

Страница 77: ...S0402000 Page 2 Cab TABLE OF CONTENTS Removal 3 Installation 5 Window and Gasket Replacement 8 Falling Object Protective Structures F O P S 9...

Страница 78: ...and connections D Wiper washer connections NOTE Control console wiring harnesses and hydraulic piping lines that pass through the floor of the cab do not need to be disassembled NOTE If uni t is equi...

Страница 79: ...onnector an d front window washer hose located at floor plate bottom 13 Remove t wo r ubber s tops 2 F igure 3 used i n storing t he f ront l ower gl ass Remove bol ts 1 from the rear l eft and right...

Страница 80: ...ght Chec k t hat al l el ectrical connections have been di sconnected and all other items unbolted 22 Continue l ifting w ith t he as sist c rane t o remove the cab shell Lower the shell to a pre prep...

Страница 81: ...2 8 Connect cab lamp wiring connector 9 Connect s peaker wi re t o ri ght s ide c over 4 Figure 3 10 Connect s peaker wi re s tereo wi re and antenna wi re c onnector to left s ide cover 3 11 Install...

Страница 82: ...ght side of cab NOTE Connect duc t wi ring c onnector before installing air duct 3 15 Connect hour meter connector and install duct covers 5 6 7 and 9 Figure 2 16 Install operator s seat 1 Figure 2 NO...

Страница 83: ...Thank you very much for your reading Please Click Here Then Get More Information...

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