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Hydraulic System

Relief Valve Pressure Check

Use the Fittings Group to check the relief valve
pressure.

Pressure Tap Location
(1) Cap. (2) Nipple assembly.

With the engine off, remove cap (1) from nipple
assembly (2) and connect the 28,000 kPa (4000 psi)
gauge to the nipple assembly.

Lift Relief Valve Check and Adjustment

1. Start the engine and activate the hydraulics until

the hydraulic oil is at the normal operating
temperature. Tilt the mast back to the end of its
travel.

2. With the engine at high idle, hold the tilt control

lever in the tilt back position and watch the gauge.
The gauge indication is the pressure that opens
the relief valve.

3. The correct pressure setting is shown in the chart.

Relief Valve Adjustment.
(3) Plug.

23 of 29

New Hydraulic Systems

Testing and Adjusting

Tools Needed

Fittings Group

CONTROL VALVE

Tilt, Auxiliary 

Relief Valve

Pressure

°æ 350 kPa

(°æ 50 psi)

15,500 (2250)

15,500 (2250)

15,500 (2250)

Main Relief 

Valve

Pressure

°æ 500 kPa

(°æ 75 psi)

18,100 (2625) 

19,500 (2825)

21,550 (3125)

Mast

Std

FFL

FFTL

Std

FFL

FFTL

Std

FFL

FFTL

Model

D(G)20(S) 
GC20(S)

D(G)25(S) 
GC25(S)

D(G)30S 
GC30S

WARNING

Hydraulic oil, under pressure can remain in the
hydraulic system after the engine and pump have
been stopped. Personal injury can be caused if this
pressure is not released before any work is done on
the hydraulic system. To prevent possible injury,
lower the carriage to the ground, turn the engine off
and move the control levers to make sure all
hydraulic pressure is released before any fitting,
plug, hose or component is loosened, tightened,
removed or adjusted. Always move the lift truck to a
clean and level location away from the travel of
other machines. Be sure that other personnel are
not near the machine when the engine is running
and tests or adjustments are made.

IDCS001C

IDCS002C

2

1

3

Содержание D20-2

Страница 1: ...Aug 1996 Specifications SystemsOperation Testing Adjusting Disassembly Assembly New Hydraulic Systems D20 25 2 D20 25 30S 2 G20 25 30S 2 G20 25 30S 2 SB2097E00...

Страница 2: ...rt symbol is as follows Attention Become Alert Your Safety is Involved The Message that appears under the warning explaining the hazard can be either written or pictorially presented Operations that m...

Страница 3: ...lic System D20 25 30S 2 G20 25 30S 2 GC20 25 30S 2 Model 6 Hydraulic System D20 25 2 Model Only 11 Anti Stall And Remote Relief Valve 14 Testing And Adjusting Hydraulic System 23 Flow Control Valve Ad...

Страница 4: ...embly 36 5 0 5 N m 320 4 lb in See Folw Control Valve Adjstment in Testing And Adjusting 4 Torque for screws 12 1 5 N m 105 13 lb in 5 of 29 New Hydraulic Systems Specifications CONTROL VALVE TILT Aux...

Страница 5: ...3 Sideshift cylinder s if equipped 4 Lowering flow control valve 5 Hydraulic control valve 6 Tilt cylinders 7 Relief valve lift 8 Relief valve tilt and sideshift 9 Hydraulic oil filter 10 Hydraulic oi...

Страница 6: ...lve go to lift cylinders 1 and or 19 tilt cylinders 6 or sideshift cylinder s 3 The return hydraulic oil from the cylinders flows through hydraulic control valve 4 line 13 into filter 9 and hydraulic...

Страница 7: ...prevent cavitation development of air pockets in tilt cylinders 6 REFERENCE For the Hydraulic Systems Schematics 8 of 29 New Hydraulic Systems Systems Operation Basic Hydraulic Schematic With Standard...

Страница 8: ......

Страница 9: ...control valve 6 Tilt cylinders 7 Relief valve lift 8 Relief valve tilt and sideshift 9 Hydraulic oil filter 10 Hydraulic oil tank 11 Priority valve 12 Oil line trucks with power brakes only 13 Oil li...

Страница 10: ...ses anti stall valve 20 now closes the passage to remote relief valve 18 With remote relief valve 18 blocked normal hydraulic relief pressures are available The control valve levers move the valve spo...

Страница 11: ...ilt cylinders 6 REFERENCE For the Hydraulic Systems Schematics 13 of 29 New Hydraulic Systems Systems Operation Basic Hydraulic Schematic With Standard Lift 1 Lift cylinders 2 Excess flow protectors 3...

Страница 12: ...stall valve will increase This pressure increase will be limited by the remote relief valve to 8250 kPa 1200 psi 6R7072 Relief Valve This relatively low system pressure allows for a smoother engine i...

Страница 13: ......

Страница 14: ...e bodies connect each section to the common inlet and tank ports Seal rings between the sections seal the connecting passages Sections are held together by studs and nuts 17 of 29 New Hydraulic System...

Страница 15: ...ered or neutral position Under these conditions fluid in the pressure passage is blocked from the cylinder ports by the spool lands Flow through the valve is through the by pass and tank passages to t...

Страница 16: ...he counterbalance feature prevents the forks from tilting forward faster than the pump can supply oil preventing tilt IDCS012B Auxiliary Spool IN Pressure to B A to tank By pass blocked CENTER A and B...

Страница 17: ...ional secondary relief valve allows the use of lower pressure for tilt and accessory function while higher pressure is provided for the lift function NOTE The secondary relief valve must be set at a l...

Страница 18: ...the sensing orifice is great enough to overcome the force of the large spring the valve spool shifts permitting flow to the tank passage Relief valve sub assemblies in the inlet section are pre set an...

Страница 19: ...ue nuts to specified ratings Remedy Replace detent barrel Replace detent spring Trouble Detent type spools will not stay in detent position Trouble No motion slow or jerky action of hydraulic system P...

Страница 20: ...ngs Group CONTROL VALVE Tilt Auxiliary Relief Valve Pressure 350 kPa 50 psi 15 500 2250 15 500 2250 15 500 2250 Main Relief Valve Pressure 500 kPa 75 psi 18 100 2625 19 500 2825 21 550 3125 Mast Std F...

Страница 21: ...low Control Valve Adjustment 1 Flow control valve adjuster 1 Remove the nut from the main hydraulic valve tie bolt stud 2 Remove the stud from the valve 3 Use Hex Wrench 6mm turn the flow control adju...

Страница 22: ...r it must be filtered to remove water and other contamination Be sure the unit is not subjected to pressure Disconnect and cap all lines and disconnect linkage to the spool Attaching Parts 1 Remove th...

Страница 23: ...ean and free from obstruction Examine all mating surfaces for nicks and burrs Minor nicks and burrs can be removed with a crocus cloth or an India stone 2 Discard all old seals and O rings Wash all pa...

Страница 24: ...27 of 29 New Hydraulic Systems Disassembly and Assembly IDCS015B...

Страница 25: ...tall the O ring 31 on the relief plug Tighten the plug securely in valve body DO NOT over tighten CAUTION Hex head of relief valve must be face outside of unit Relief Valve 1 Install a new O ring 27 o...

Страница 26: ...rings in proper bores of inlet and mid body sections Attaching Parts CAUTION Make sure all mating surfaces of valve bodies are clean and free of burrs 1 Install seals 4 O ring 5 and the retainer 3 in...

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