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Testing And Adjusting

Troubleshooting

Below table lists the difficulties which may be
experienced with the unit and the hydraulic system. It
indicates the cause and remedy for each of the
trouble listed. It should always be remembered that
pressure and delivery are factors which are usually
dependent upon each other. Adequate pressure
gauge equippment and a thorough understanding of
the operation of the complete hydraulic system are
essential to diagnose improper conditions.

22 of 29

New Hydraulic Systems

Testing and Adjusting

Trouble :
Oil leaks at either end of spools.

Probable Cause

Defective O-rings in  valve
body

Remedy

Replace O-rings

Trouble :
Spring-centered spools do not return to neutral.

Probable Cause

Broken springs

Bent spool

Foreign particles

Misalignment of operating
linkage

Valve bank improperly
torqued

Probable Cause

Worn detent barrel

Weak or broken detent
spring

Remedy

Replace springs

Replace with new section  of 
same size and type

Clean system and valve

Check linkage for binding
condition

Retorque nuts to specified
ratings

Remedy

Replace detent barrel

Replace detent spring

Trouble :
Detent type spools will not stay in detent position

Trouble :
No motion, slow or jerky action of hydraulic system

Probable Cause

Relief valve not properly set, or
stuck in base and/or worn

Dirt or foreign particles  lodged
between relief valve  control poppet
and seat

Valve body  cracked  inside

Spool not moved to full stroke

Remedy

Repair, clean and  readjust

Disassemble, clean and 
reassemble

Replace valve section

Check travel

Trouble :
No relief valve action (high pressure)

Probable Cause

Small particle of dirt plugging
orifice in relief valve sub-
assembly

Relief valve sub-assembly
installed backward

Remedy

Remove relief valve and 
check hole. If blocked, clear 
hole

Install properly

Trouble :
Load will not hold

Probable Cause

Oil by passing between spool 
and body

Oil by passing piston in cylinder

Cylinder not centered

Remedy

Replace valve

Repair or replace cylinder

Refer to above spool remedies

Trouble :
Load drops when spool is moved from neutral to a
power position

Probable Cause

Dirt or foreign particles lodged
between check valve ball and seat

Scoreed or sticking check valve

Remedy

Disassemble, clean and
reassemble

Replace poppet

Содержание D20-2

Страница 1: ...Aug 1996 Specifications SystemsOperation Testing Adjusting Disassembly Assembly New Hydraulic Systems D20 25 2 D20 25 30S 2 G20 25 30S 2 G20 25 30S 2 SB2097E00...

Страница 2: ...rt symbol is as follows Attention Become Alert Your Safety is Involved The Message that appears under the warning explaining the hazard can be either written or pictorially presented Operations that m...

Страница 3: ...lic System D20 25 30S 2 G20 25 30S 2 GC20 25 30S 2 Model 6 Hydraulic System D20 25 2 Model Only 11 Anti Stall And Remote Relief Valve 14 Testing And Adjusting Hydraulic System 23 Flow Control Valve Ad...

Страница 4: ...embly 36 5 0 5 N m 320 4 lb in See Folw Control Valve Adjstment in Testing And Adjusting 4 Torque for screws 12 1 5 N m 105 13 lb in 5 of 29 New Hydraulic Systems Specifications CONTROL VALVE TILT Aux...

Страница 5: ...3 Sideshift cylinder s if equipped 4 Lowering flow control valve 5 Hydraulic control valve 6 Tilt cylinders 7 Relief valve lift 8 Relief valve tilt and sideshift 9 Hydraulic oil filter 10 Hydraulic oi...

Страница 6: ...lve go to lift cylinders 1 and or 19 tilt cylinders 6 or sideshift cylinder s 3 The return hydraulic oil from the cylinders flows through hydraulic control valve 4 line 13 into filter 9 and hydraulic...

Страница 7: ...prevent cavitation development of air pockets in tilt cylinders 6 REFERENCE For the Hydraulic Systems Schematics 8 of 29 New Hydraulic Systems Systems Operation Basic Hydraulic Schematic With Standard...

Страница 8: ......

Страница 9: ...control valve 6 Tilt cylinders 7 Relief valve lift 8 Relief valve tilt and sideshift 9 Hydraulic oil filter 10 Hydraulic oil tank 11 Priority valve 12 Oil line trucks with power brakes only 13 Oil li...

Страница 10: ...ses anti stall valve 20 now closes the passage to remote relief valve 18 With remote relief valve 18 blocked normal hydraulic relief pressures are available The control valve levers move the valve spo...

Страница 11: ...ilt cylinders 6 REFERENCE For the Hydraulic Systems Schematics 13 of 29 New Hydraulic Systems Systems Operation Basic Hydraulic Schematic With Standard Lift 1 Lift cylinders 2 Excess flow protectors 3...

Страница 12: ...stall valve will increase This pressure increase will be limited by the remote relief valve to 8250 kPa 1200 psi 6R7072 Relief Valve This relatively low system pressure allows for a smoother engine i...

Страница 13: ......

Страница 14: ...e bodies connect each section to the common inlet and tank ports Seal rings between the sections seal the connecting passages Sections are held together by studs and nuts 17 of 29 New Hydraulic System...

Страница 15: ...ered or neutral position Under these conditions fluid in the pressure passage is blocked from the cylinder ports by the spool lands Flow through the valve is through the by pass and tank passages to t...

Страница 16: ...he counterbalance feature prevents the forks from tilting forward faster than the pump can supply oil preventing tilt IDCS012B Auxiliary Spool IN Pressure to B A to tank By pass blocked CENTER A and B...

Страница 17: ...ional secondary relief valve allows the use of lower pressure for tilt and accessory function while higher pressure is provided for the lift function NOTE The secondary relief valve must be set at a l...

Страница 18: ...the sensing orifice is great enough to overcome the force of the large spring the valve spool shifts permitting flow to the tank passage Relief valve sub assemblies in the inlet section are pre set an...

Страница 19: ...ue nuts to specified ratings Remedy Replace detent barrel Replace detent spring Trouble Detent type spools will not stay in detent position Trouble No motion slow or jerky action of hydraulic system P...

Страница 20: ...ngs Group CONTROL VALVE Tilt Auxiliary Relief Valve Pressure 350 kPa 50 psi 15 500 2250 15 500 2250 15 500 2250 Main Relief Valve Pressure 500 kPa 75 psi 18 100 2625 19 500 2825 21 550 3125 Mast Std F...

Страница 21: ...low Control Valve Adjustment 1 Flow control valve adjuster 1 Remove the nut from the main hydraulic valve tie bolt stud 2 Remove the stud from the valve 3 Use Hex Wrench 6mm turn the flow control adju...

Страница 22: ...r it must be filtered to remove water and other contamination Be sure the unit is not subjected to pressure Disconnect and cap all lines and disconnect linkage to the spool Attaching Parts 1 Remove th...

Страница 23: ...ean and free from obstruction Examine all mating surfaces for nicks and burrs Minor nicks and burrs can be removed with a crocus cloth or an India stone 2 Discard all old seals and O rings Wash all pa...

Страница 24: ...27 of 29 New Hydraulic Systems Disassembly and Assembly IDCS015B...

Страница 25: ...tall the O ring 31 on the relief plug Tighten the plug securely in valve body DO NOT over tighten CAUTION Hex head of relief valve must be face outside of unit Relief Valve 1 Install a new O ring 27 o...

Страница 26: ...rings in proper bores of inlet and mid body sections Attaching Parts CAUTION Make sure all mating surfaces of valve bodies are clean and free of burrs 1 Install seals 4 O ring 5 and the retainer 3 in...

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