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REVISION A

BOOM ASSEMBLY (Cont.) .

ITEM NO.

PART NUMBER

DESCRIPTION

QTY

BDY00147-01

LIGHTING STANDOFF

BDY20001-08

SLEEVE BEARING 1/2 ID 3/4 OD 3/8 W

BDY00147-02

LIGHT MTG. ARM

FWSHR-08-YZGR8

FLAT WASHER 1/2 DIA YZ GR8

1003571

NYLOCK NUT 1/2-13 GR 5 ZN

BDY20123

WORK LIGHT, LED, 2520 lm, 3.75in SQ, 10 - 30VDC

NNUT-04-20-YZGR8

1/4-20 NYLOCK NUT YZ GR8

Содержание LOAD KING 10000

Страница 1: ...anual P N BDY32344 OPERATION SERVICE PARTS MANUAL for 10000 SERVICE CRANES For service and maintenance reach out to the call information center at 833 CT1S 911 833 281 7911 or email CIC CUSTOMTRUCK CO...

Страница 2: ...REVISION A 2...

Страница 3: ...nd Operations 15 2 1 Safety 15 2 2 Responsibilities of Owners Users and Operators 17 2 3 Features of the Load King 10000 Crane 17 3 0 Service 20 3 1 Inspection 20 3 2 Maintenance 21 Turret Assembly 28...

Страница 4: ......

Страница 5: ...REVISION A 5 REVISION DATE DESCRIPTION LOCATION A 12 2019 INITIAL RELEASE REVISION CONTENT...

Страница 6: ...Load King 7701 Independence Ave Kansas City MO 64125 Toll Free 605 356 3301...

Страница 7: ...lue to another market with the Load King 10000 Service Crane About Custom Truck One Source Beginning in February of 2015 three family owned and operated companies Custom Truck Equipment Utility Fleet...

Страница 8: ...hat will likely be fatal WARNING Warning is used to alert readers about the potential for serious injury or death or serious damage to equipment CAUTION Caution is used to alert readers about the pote...

Страница 9: ...ons The crane is provided with remote control which utilizes a Canbus controller Maximum reach is 30 feet and boom elevation varies from 15 to 80 degrees Loads can be controlled at angles below level...

Страница 10: ...REVISION A 10...

Страница 11: ...REVISION A 11 1 2 Load Chart...

Страница 12: ...REVISION A 12...

Страница 13: ...REVISION A 13...

Страница 14: ...worm technology provides increased gear strength and the drive is rated IP55 for dust and water incursion Boom Extend is provided by two double acting cylinders in a piggyback arrangement The first c...

Страница 15: ...the correct load rating For the operator s protection there are warning labels and safety devices on the Load King Crane that are NOT to be tampered with or removed It is important for the operator to...

Страница 16: ...in serious personal injury or death WARNING Never alter the Hydraulic Overload Protection HOP system Its function is to protect the crane from overload WARNING Never alter the Anti Two Block A2B Its...

Страница 17: ...ols and proportional control of all functions are provided A pistol grip radio transmitter sends commands to the turret mounted receiver The transmitter is linked only to its receiver by transmitted i...

Страница 18: ...y dropped should contact occur resulting in serious injury personal injury or death The A2B is active at all times until disengaged by releasing the A2B switch Adjust the A2B frame bracket to disengag...

Страница 19: ...verload situations The pressure transducer located on the Lift cylinder sends a pressure signal to the controller module If the hy draulic pressure is above 3050 psi the HOP alarms the following funct...

Страница 20: ...ormance See Section 3 2 for Maintenance Schedule 3 1 Inspection Inspect the unit daily if in daily if used or periodically if in occasional use Determine the inspection inter vals according to Ch 5 In...

Страница 21: ...secure the boom tip with a 2500 freight strap to the rear of the 1st Stage Boom as shown below The booms can extend out or separate with the main pin removed Failure to do so could result in equipment...

Страница 22: ...Lubricate the crane at the lube points shown in the diagram below Use High Pressure Grease such as Lubriplate Multi Lube A or Shell Gadus S2 CAUTION ALL grease zerks are to be topped off prior to firs...

Страница 23: ...ING 1ST STG BOOM 2 8 MULTI LUBE A G4 EDTEND CYL ROD END 1 8 MULTI LUBE A G5 SLEW DRIVE BALL BEARINGS 2 150 MULTI LUBE A G6 LIFT CYL BASE END 1 8 MULTI LUBE A G7 LIFT CYL ROD END 1 8 MULTI LUBE A G8 LO...

Страница 24: ...REVISION A 24...

Страница 25: ...ING 1ST STG BOOM 2 8 MULTI LUBE A G4 EDTEND CYL ROD END 1 8 MULTI LUBE A G5 SLEW DRIVE BALL BEARINGS 2 150 MULTI LUBE A G6 LIFT CYL BASE END 1 8 MULTI LUBE A G7 LIFT CYL ROD END 1 8 MULTI LUBE A G8 LO...

Страница 26: ...REVISION A 26...

Страница 27: ...ING 1ST STG BOOM 2 8 MULTI LUBE A G4 EDTEND CYL ROD END 1 8 MULTI LUBE A G5 SLEW DRIVE BALL BEARINGS 2 150 MULTI LUBE A G6 LIFT CYL BASE END 1 8 MULTI LUBE A G7 LIFT CYL ROD END 1 8 MULTI LUBE A G8 LO...

Страница 28: ...LY TORQUE 159 FT LBS AT ANNUAL INSPECTION REMOVE THE CRANE MOUNTING BOLTS TO THE BODY AND CHECK THE TORQUE OF THE LOWER SLEW DRIVE BOLTS REPLACE ANY BOLTS FOUND TO NOT STILL BE AT PROPER TORQUE WITH N...

Страница 29: ...T LK10000 1 8 BDY00101 BASE PLATE SLEW DRIVE 1 9 HCS 04 20 08 YZGR8 HEX CAP SCREW 1 4 20 X 1 YZ GR8 1 10 LWSHR 08 YZGR8 LOCK WASHER 1 2 DIA YZ GR8 6 11 HCS 08 13 08 YZGR8 HEX CAP SCREW 1 2 13 X 1 YLW...

Страница 30: ...REVISION A 30 TURRET ASSEMBLY Cont...

Страница 31: ...K WASHER 1 2 DIA YZ GR8 4 3 HNUT 08 13 YZGR8 HEX NUT 1 2 13 YZ GR8 4 4 FWSHR 08 YZGR8 FLAT WASHER 1 2 DIA YZ GR8 4 5 HCS 08 13 20 YZGR8 HEX CAP SCREW 1 2 13 X 1 1 2 YZ GR8 4 6 9005 04 04 PORT ADAPTER...

Страница 32: ...REVISION A 32 TURRET ASSEMBLY Cont...

Страница 33: ...6 BDY00152 VALVE COVER ASSY 1 7 FWSHR 06 SS FLAT WASHER 3 8 SS 12 8 NNUT 06 16 SS 3 8 16 NYLOCK NUT SS 4 9 6600 12 12 12 TEE 12 MJ X 12 FJ SWVL 1 10 6500 10 10 SWVL ADAPTER 10MJ X 10 M ORING 1 11 641...

Страница 34: ...REVISION A 34 TURRET ASSEMBLY Cont...

Страница 35: ...A 1 4 BDY200018 121 O Ring 3 32 DIA X 1 049 ID X 1 255 OD 1 5 NNUT 04 20 YZGR8 1 4 20 NYLOCK NUT YZ GR8 3 6 FWSHR 06 SS FLAT WASHER 3 8 YLW SS 4 7 FWSHR 04 YZGR8 1 4 DIA FLAT WASHER YZ GR8 4 8 6500 12...

Страница 36: ...REVISION A 36 WINCH...

Страница 37: ...0 UNI6875 2 10 BDY32220 DRUM A60 62 1 11 BDY32221 O RING 2 164 70 SHORE 2 12 BDY32175 HEX SOCKET COUNTERSUNK HEAD CAP SCREW M10X25 10 9 2 13 BDY32173 HEX SOCKET HEAD CAP SCREW M10X25 12 9 UNI 5931 4 1...

Страница 38: ...REVISION A 38 WINCH Cont...

Страница 39: ...ASL 1 24 BDY32234 BALL BEARING 6012 TYPE B 1 25 BDY32235 HOLE SNAP RING 95 1 26 BDY32236 BASEMENT 1 27 BDY32237 BASEPLATE A55 EZ5 2 30 BDY32238 FLANGE PROFILE 1 31 BDY32239 BRAKE GROUP X WINCH A60 SE1...

Страница 40: ...REVISION A 40 TURRET ASSEMBLY Cont...

Страница 41: ...Y20019 SAFETY LIMIT SWITCH 2 2 BDY00149 01 ROTATION STOP PLATE 1 3 HCS 06 16 SS 3 8 16 X 3 1 2 HEX CAP SCREW SS 2 4 FWSHR 06 SS FLAT WASHER 3 8 SS 2 5 NNUT 10 11 YZGR8 NYLOCK NUT 5 8 11 YZ GR8 2 6 16M...

Страница 42: ...REVISION A 42 WINCH BRAKE...

Страница 43: ...10 BDY32253 O RING 2 123 PARKER N674 70 1 11 BDY32254 SHIMMING PAD S15 30X7 1 12 BDY32255 HOLE SNAP RING 30 1 13 BDY32256 BRAKE BODY S15 1 14 BDY32257 ANTIEXTRUSION PARBAK 8 159 1 15 BDY32258 O RING...

Страница 44: ...REVISION A 44 VALVE COVER...

Страница 45: ...REVISION A 45 VALVE COVER Cont ITEM NO PART NUMBER DESCRIPTION QTY 1 BDY00152 20 VALVE COVER LFT ASSY 1 2 BDY00152 10 VALVE COVER RT ASSY 1 3 BDY00152 30 BACK COVER 1...

Страница 46: ...REVISION A 46 CONTROL VALVE...

Страница 47: ...LVE 4 2 BDY20061 12V COIL REF 3 BDY32111 RELIEF VALVE 2400 PSI 1 4 BDY20055 RELIEF VALVE 3000 PSI 1 5 BDY20054 FLOW CONTROL VALVE 1 6 BDY32112 PILOT OP THROTTLE VALVE 1 7 BDY20060 12V COIL REF 8 BDY20...

Страница 48: ...REVISION A 48 BOOM ASSEMBLY 10022 GLUE IN WITH LOCTITE 680...

Страница 49: ...ANGLE KIT 1 3 BDY00143 02 PIN 1 25 DIA X 1 13 LG 2 4 BDY00143 01 PIN 1 25 DIA X 1 156 LG 2 5 BDY00142 01 GARMAX GM3438 032 2 00 ID X 2 25 OD X 2 00 LG 2 6 BDY00307 EXTENSION CYLINDER LK10022 1 7 BDY0...

Страница 50: ...REVISION A 50 BOOM ASSEMBLY 10026 GLUE IN WITH LOCTITE 680...

Страница 51: ...ANGLE KIT 1 3 BDY00143 02 PIN 1 25 DIA X 1 13 LG 2 4 BDY00143 01 PIN 1 25 DIA X 1 156 LG 2 5 BDY00142 01 GARMAX GM3438 032 2 00 ID X 2 25 OD X 2 00 LG 2 6 BDY00398 EXTENSION CYLINDER LK10026 1 7 BDY0...

Страница 52: ...REVISION A 52 BOOM ASSEMBLY 10030 GLUE IN WITH LOCTITE 680...

Страница 53: ...ANGLE KIT 1 3 BDY00143 02 PIN 1 25 DIA X 1 13 LG 2 4 BDY00143 01 PIN 1 25 DIA X 1 156 LG 2 5 BDY00142 01 GARMAX GM3438 032 2 00 ID X 2 25 OD X 2 00 LG 2 6 BDY00107 EXTENSION CYLINDER LK10030 1 7 BDY0...

Страница 54: ...REVISION A 54 BOOM ASSEMBLY Cont...

Страница 55: ...REVISION A 55 BOOM ASSEMBLY Cont ITEM NO PART NUMBER DESCRIPTION QTY 1 BDY00048 06 RUB PAD 2 44 x 3 44 x 0 38 2 2 BDY00048 05 RUB PAD 1 94 x 2 94 x 0 38 2...

Страница 56: ...REVISION A 56 BOOM ASSEMBLY Cont...

Страница 57: ...2 ROLLER ROPE GUIDE 2 7 NNUT 06 16 YZGR8 3 8 16 NYLOCK NUT GR8 YLW ZN 4 8 BDY00145 02 ROLLER ROPE GUIDE 2 9 BDY32128 ROPE GUIDE BRACKET 2ND STG 2 10 BDY20050 ROUTING RING 1 4 20 1 1 4 EYE DIA 3 11 BDY...

Страница 58: ...REVISION A 58 BOOM ASSEMBLY Cont...

Страница 59: ...IGHTING STANDOFF 1 2 BDY20001 08 SLEEVE BEARING 1 2 ID 3 4 OD 3 8 W 1 3 BDY00147 02 LIGHT MTG ARM 1 4 FWSHR 08 YZGR8 FLAT WASHER 1 2 DIA YZ GR8 1 5 1003571 NYLOCK NUT 1 2 13 GR 5 ZN 1 6 BDY20123 WORK...

Страница 60: ...REVISION A 60 BOOM ASSEMBLY Cont...

Страница 61: ...SCRIPTION QTY 1 1001350 ZERK GREASE FITTING STRAIGHT STEEL 1 8 NPT 2 2 BDY00131 01 SHAFT WLDMT 2 X 3 2 3 BDY00127 SHEAVE ASSEMBLY 7 16 ROPE DIA 8 7 OD 1 1 2 WD 2 4 BDY00144 ANTI TWO BLOCK WLDMT 1 5 BD...

Страница 62: ...REVISION A 62 EXTENSION CYLINDER...

Страница 63: ...QTY 1 1027506 WELDMENT UPPER ROLLER 1 2 BDY00382 WHEEL EXTEND CYLINDER 2 3 1027502 WELDMENT LOWER ROLLER 1 4 1027499 WEAR PAD SADDLE 1 5 BDY00107 05 CYLINDER PIN 1 6 BDY20002 18 HAIR PIN 1 1 8 1 1 2...

Страница 64: ...REVISION A 64 SNATCH BLOCK...

Страница 65: ...8 7 OD 1 1 2 WD 1 3 BDY00238 01 MOD CLEVIS PIN 1 50 DIA X 3 LG 1 4 BDY20002 18 HAIR PIN 1 1 8 1 1 2 DIA X 1 4 WIRE DIA 1 5 HCS 06 16 32 YZGR8 3 8 16 X 4 HEX CAP SCREW YLW ZN GR8 2 6 BDY32117 CLEVIS P...

Страница 66: ...REVISION A 66 LOAD KING 10000 SERVICE CRANE LABELS...

Страница 67: ...REVISION A 67...

Страница 68: ...REVISION A 68...

Страница 69: ...REVISION A 69...

Страница 70: ...n subjected to misuse misapplication overloading neglect including but not limited to use of unauthorized parts or attachments adjustments or repair Engines motor tires wheels suspensions axles etc an...

Страница 71: ...Y DATA RECORD Record this information at the time that warranty registration form is completed and returned to Load King Date Service Crane Warranty Form Submission Date of Delivery Model Number S N D...

Страница 72: ...REVISION A 72...

Страница 73: ...REVISION A 73...

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