Custom Equipment HY-BRID LIFTS I HB-P4.5 Скачать руководство пользователя страница 17 | Manualshive

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SECTION 7 | PARTS DIAGRAMS

USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS.

USE OF NON-OEM PARTS WILL VOID WARRANTY.

REPLACEMENT OF THE FOLLOWING COMPONENTS WILL AFFECT THE STRENGTH, STABILITY, OR SAFETY

FUNCTION OF THE UNIT: BATTERY, HYDRAULIC CYLINDER, AND ALL STRUCTURAL COMPONENTS.

Listed below are replacement parts that may be available and listed for reference. These represent current
revisions. Refer to our website, www.hybridlifts.com for more complete part listings and earlier revisions. Several
parts are model, serial number, or manufacture date speciﬁc. Contact your dealer for replacement part availability
and pricing.

7.1 | SAFETY AND CONTROL DECALS

Part Number

Description

144-21-007-51-K

DECAL KIT, HB-P4.5

144-21-007-53-K

DECAL KIT, HB-P5.0

DE600E-10

DECAL,MANUAL BOX

DE600E-14

DECAL, MAINTENANCE LOCK

DE751

DECAL,EMERGENCY DOWN

DE601

DECAL, HY-BRID LOGO

DE603-7

DECAL,MODEL HB-P4.5

DE603-8

DECAL,MODEL HB-P5.0

DE746

DECAL,LANYARD ATTACHMENT

DE652

DECAL,WEBSITE

DE679

DECAL,HYDR FLUID

DE706

DECAL,UPR

DE718

DECAL,CE MARK

DE723

DECAL,WHEEL LOAD HB-P4.5

DE727

DECAL,KEEP

DE728

DECAL,CLEAR

DE729

DECAL,WHEEL LOAD HB-P5.0

DE730

DECAL,OL ALARM

DE731

DECAL,QR CODES

DE739

DECAL,LWR

DE740

DECAL,LWR PWR

DE742

DECAL,CAPACITY,550#, 1P, I, WO/SO

MAINTENANCE & TROUBLESHOOTING
HB-P4.5/HB-P5.0

SUPO-648

REV G

32

7.2 | MAIN POWER/SAFETY CIRCUIT

SECTION 7 | PARTS DIAGRAMS

Item #

Part Number

Description

1

(ELEC-047-6)

Not available as a replacement part. Replace battery with
12V, Group 24 AGM Battery. Replacement weight must be
minimum 22.7 kg (50 lb.)

2

HARD-684

Battery Strap

3

ELEC-634C

Battery Terminal Cover, Red

4

ELEC-634D

Battery Terminal Cover, Black

5

N/A

B+ Power Connection Location on Pump

6

ELEC-634D

Battery Terminal Cover, Black

7

ELEC-633-2

Master Power Switch

7

ELEC-633-3

Spare Key

8

N/A

B-“Ground” Connection Location on Pump

9

ELEC-639-4

Charger Cord (NEMA 5-15P/IEC-320 C-13)

10

ELEC-746

Battery Charger

11

ELEC-071-KIT

Emergency Stop Button with Contact Block

12

ELEC-610-4

Battery Volt Meter

13

144-21-010-51
144-21-010-53

Upper Control, HB-P4.5
Upper Control, HB-P5.0

MAINTENANCE & TROUBLESHOOTING
HB-P4.5/HB-P5.0

SUPO-648

REV G

33

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Содержание HY-BRID LIFTS I HB-P4.5

Страница 1: ...MAINTENANCE TROUBLESHOOTING MANUAL PUSH AROUND AERIAL WORK PLATFORM SUPO 648 REV G HB P4 5 HB P5 0 SERIES I BY CUSTOM EQUIPMENT LLC ...

Страница 2: ...safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE The user operator should no...

Страница 3: ...HEMATIC 18 4 2 ELECTRICAL SCHEMATIC 20 SECTION 5 WIRING DIAGRAMS 22 5 1 WIRING DIAGRAM 22 5 2 UPPER CONTROL WIRING DIAGRAM 24 SECTION 6 TROUBLESHOOTING FLOWCHARTS 26 6 1 TROUBLESHOOTING FLOWCHART POWER 26 6 2 TROUBLESHOOTING FLOWCHART ELEVATING 28 6 3 TROUBLESHOOTING FLOWCHART LOWERING 30 SECTION 7 PARTS DIAGRAMS 32 7 1 SAFETY AND CONTROL DECALS 32 7 2 MAIN POWER SAFETY CIRCUIT 33 7 3 ELEVATE LOWE...

Страница 4: ... the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment LLC but by the various safety boards in your area as well as additional requirements set forth by EN 280 If you come across a situation that you think might be unsafe stop the platform and request further information from qualiﬁed sources before proceeding 1 1 SAFETY SYMBOLS MAINTE...

Страница 5: ...gs and cautions on machine and in manual Keep oil grease water etc wiped from standing surfaces and handholds Before making any adjustments lubricating or performing any other maintenance shut off all power controls Battery should always be disconnected during replacement of electrical components Keep all support equipment and attachments stowed in their proper place Use only approved nonﬂammable ...

Страница 6: ...nless water level is below the plates Slide cabinet open to access battery Remove battery caps and check ﬂuid level Fill each cell if needed to split ring with distilled water Reinstall caps Wash all dirt debris acid etc off battery whenever corrosion is detected Use a solution of 5ml baking soda per 0 95 liters of warm water Coat terminals with a commercially available coating Close cabinet and l...

Страница 7: ...al use no components should require adjustment Contact the manufacturer if adjustments are required 2 6 EXAMINATION REPAIR REPLACEMENT OF LIMITED LIFE COMPONENTS With proper use regular battery charging and regular inspection there are no limited life components that require routine replacement 2 7 SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS Check safety functions as part of daily inspection Check...

Страница 8: ...rty machine cannot be properly inspected Y Yes Acceptable N No Unacceptable R Repaired Description Y N R VISUAL INSPECTIONS Check that there are no damaged dented or bent structural members ڧ ڧ ڧ There are no loose or missing parts ڧ ڧ ڧ Check that warning and instructional labels are legible and secure Ensure that load capacity is clearly marked ڧ ڧ ڧ Check the platform rails and safety gate for ...

Страница 9: ...TED SERVICED AND ADJUSTED TO MANUFACTURER S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE LEASE OR RENTAL AND EVERY 3 MONTHS OR 150 HOURS WHICHEVER COMES FIRST MODEL SERIAL NUMBER Check each item listed below Use proper operating service and maintenance manual for speciﬁc information and settings If an item is found to be unacceptable make the necessary repairs and check the repaired box...

Страница 10: ...ICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC Part No HS HB P4 5 5 0 MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 18 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 19 ...

Страница 11: ... 72 5 1 6 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 20 0 0 2 3803 62 12 62 12 23 5 7 83 9 9 62 12 23 5 7 2 1 9 9 12 5 9 6 5 37 21 7 1 7 5 6 6 5 9 63 2 211 7 216 72 7 0 5 21 027 21 50 237 6 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 3 57 12 6 75 6 0 7 3 6 1 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTI...

Страница 12: ...BLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 22 833 5 21752 12 1 50 8 5 29 5 2 0 7 6 7 237 21 6 1 21 7 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 5 1 5 0 3 6 2 127 6 5 1 1 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 5 9 6 5 37 21 2 1 7 5 9 0RYH HDFRQ LUH WR 2SS 6LGH RI LVF 6Z 2 6 7 2 7 3352 SECTION 5 WIRING DIAGRAMS MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV ...

Страница 13: ... 17 1 35235 7 5 72 86720 48 30 17 1 6 2 1 1 MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 24 SECTION 5 WIRING DIAGRAMS 12 5 12 1 0 7 6 7 77 77 3803 62 83 2 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 3 835 7 6 2 127 6 5 1 3 7 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 LULQJ LDJUDP 5 1 5 9 6 5 37 21 2 1 7 5 9 77 0 7 5 5 1 6 2 6 7 2 7 3352 MAINTENANCE TROUBLESHOOTING H...

Страница 14: ...RTS 6 1 TROUBLESHOOTING FLOWCHART POWER Troubleshooting Step 1 Main Power MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 26 SECTION 6 TROUBLE SHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 27 ...

Страница 15: ...S 6 2 TROUBLESHOOTING FLOWCHART ELEVATING Troubleshooting Step 2A Elevating MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 28 SECTION 6 TROUBLE SHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 29 ...

Страница 16: ...TS 6 3 TROUBLESHOOTING FLOWCHART LOWERING Troubleshooting Step 2B Lowering MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 30 SECTION 6 TROUBLE SHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 31 ...

Страница 17: ...BSITE DE679 DECAL HYDR FLUID DE706 DECAL UPR DE718 DECAL CE MARK DE723 DECAL WHEEL LOAD HB P4 5 DE727 DECAL KEEP DE728 DECAL CLEAR DE729 DECAL WHEEL LOAD HB P5 0 DE730 DECAL OL ALARM DE731 DECAL QR CODES DE739 DECAL LWR DE740 DECAL LWR PWR DE742 DECAL CAPACITY 550 1P I WO SO MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 32 7 2 MAIN POWER SAFETY CIRCUIT SECTION 7 PARTS DIAGRAMS Item Pa...

Страница 18: ...Lever 10 HARD 650 7 16 Shaft Collar 11 HYDR 044 FL3 Hirschmann Connector with Diode 12 144 21 012 51 K Hydraulic Cylinder 13 HARD 644 06 Emergency Down Cable 13 HARD 644 07 Emergency Down Cable Handle only 14 HYDR 674 Start Solenoid 12 V 15 HYDR 665 Up Valve 15 HYDR 673 Up Valve Coil 16 HYDR 050 7 Hydraulic Pump 17 HYDR 032 Hydraulic Fluid Not available as a replacement part Replace with Flomite 1...

Страница 19: ... 0 SUPO 648 REV G 36 SECTION 7 PARTS DIAGRAMS 7 5 COVERS OTHER Item Part Number Description 1 HARD 086 Level 2 1000132101 Cabinet Latch 3 1000307601 Gate Latch HARD 649 SCREW 1100 Gate Latch Mounting Hardware 1 4 X 1 25 Barrel Screw 10 24 10 24 X 1 2 Screw 4 HARD 606 2 Gate Sprinng HARD 649 SCREW 1100 Gate Spring Mounting Hardware 1 4 X 1 25 Barrel Screw 10 24 10 24 X 1 2 Screw 5 HARD 603 Manual B...

Страница 20: ...oducts or parts components or assemblies thereof that are replaced under this Limited Warranty shall become the property of the Company The Company reserves the right to review Buyer s maintenance and operation records and procedures to determine if the alleged defect s were due to any of the items listed in Sections 2 of this Limited Warranty The Company shall not be liable for any claim under th...

Страница 21: ...NSPECTION AND REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 40 SECTION 9 INSPECTION AND REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 41 ...

Страница 22: ...NOTES MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 42 NOTES MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 43 ...

Страница 23: ... 2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines comply with specified EN 280 requirements Revision Date June 2016 Printed In The USA BY CUSTOM EQUIPMENT LLC ...

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