Maintenance & Troubleshooting Manual
HB-P527
SUPO-643
REV A
14
SECTION 3 | MAINTENANCE CHECKLISTS
3.3 | FREQUENT INSPECTION CHECKLIST
AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND
ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A
QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR
RENTAL, AND EVERY 3 MONTHS OR 150 HOURS, WHICH-
EVER COMES FIRST.
CAUTION
Model Number:
Serial Number:
• Use proper operating, service, and maintenance manual for specific information and settings
• If an item is found to be unacceptable make the necessary repairs and check the “repaired” box.
• When all items are “acceptable”, the unit is ready for service.
• If an item is found to be unacceptable, make the necessary repairs and check the “repaired” box.
When all items are “acceptable,” the unit is ready for service.
Y - Yes/Acceptable N - No/Unacceptable R - Repaired
BASE:
Y N R PLATFORM:
Y N
R
Inspect slide tracks for damage
□ □ □
All rails in place/secure
□
□ □
All frame bolts tight
□ □ □
No bent rails
□
□ □
Pump Secure
□ □ □
No broken welds
□
□ □
DC motor secure
□ □ □
Platform power outlet safe/working (if in-
stalled)
□
□ □
Battery Hold Downs Secure
□ □ □
Entrance gate closes freely
□
□ □
Batteries Fully Charged
□ □ □
Cables in place/secure
□
□ □
Counterweights secured
□ □ □
Functions:
Wheels: Grease casters
□ □ □
Elevate/Lower Operational
□
□ □
Wheels: Bolts/Nuts Tight
□ □ □
Master Power Switch Breaks Circuits
□
□ □
Maintenance Locks: Pins storage
location
□ □ □
Emergency Stop Breaks Circuits
□
□ □
All Shields/Guards in place
□ □ □
Emergency Down Operational
□
□ □
Hydraulic Oil Level
□ □ □
Motion Alarms Functional
□
□ □
Check all hydraulic hoses for leaks
□ □ □
Brakes: Operational
□
□ □
Check all hydraulic fittings for leaks
□ □ □
Bubble Level in Place
□
□ □
SCISSORS
When beginning to elevate, overload light and
alarm activate. Then, if not overloaded, allows
elevation to continue, and light and alarm stop.
□
□ □
No Broken Welds
□ □ □
When overloaded, platform stops elevating.
□
□ □
Ret. Rings Secure on Pivots
□ □ □
Check battery Voltage: <12.5V, charge.
□
□ □
No Bent Beam Members
□ □ □
Wiring / Other:
All rollers turn freely
□ □ □
Switches secure
□
□ □
DECALS:
Contactor(s) secure
□
□ □
Legibility
□ □ □
Tight on terminals (no loose wiring)
□
□ □
Correct capacity noted
□ □ □
Operator / Service Manual Included
□
□ □
Proper placement quantity
□ □ □
Battery Charger Secure / Operational
□
□ □
COMMENTS:
Date:
Inspected By: