Figure
4:
Battery
Charger
LED
Display
The
solution
is
at
its
proper
strength
when
the
battery
is
manufactured.
Use
distilled
water
and
keep
fluid
up
to
proper
level.
When
required,
water
should
be
added
to
battery
after
charging,
unless
water
level
is
below
the
plates.
Lubrication
Item
Specification
Frequency
of
Lubrication
Wheels
Teflon
Spray
Quarterly
Components
requiring
adjustment
Under
normal
use,
no
components
should
require
adjustment.
Contact
the
manufacturer
if
adjustments
are
required.
Examination,
repair,
replacement
of
limited
life
components
With
proper
use,
battery
maintenance,
and
regular
inspection,
there
are
no
limited
life
components
that
require
routine
replacement.
The
above
display
indicates
that
power
is
on
but
there
is
no
connection
to
a
battery.
The
charger
must
see
approximately
5
volts
on
a
battery
in
order
to
deliver
d/c
current.
The
above
display
indicates
that
power
is
on
and
that
the
output
is
delivering
d/c
current to the batteries.
The
above
display
indicates
that
power
is
on
and
that
the
output
is
finished charging and is in a float maintenance mode.
Part #SUPO-615
REV H
Page 8 of 30
Safety
devices
and
systems
requiring
checks
Check
safety
functions
as
part
of
daily
inspection.
Check
that
the
electromagnetic
brakes
are
holding.
Storage
After
periods
of
storage,
exposure
to
extremes
of
ambient
conditions
Ͳ
heat,
cold,
moisture,
dust
etc.,
inspect
the
machine.
Refer
to
the
Pre
Ͳ
Delivery/
Frequent
Inspection
Checklist
in
the
Maintenance
Manual.
Major
Alterations
or
Repairs
Any
alterations
must
be
approved
by
the
manufacturer.
Major
repairs,
which
affect
the
stability,
strength,
or
performance
of
the
machine
must
also
be
approved
by
the
manufacturer,
recorded,
and
include
machine
inspection
and
testing.
Never
attach
pipe
racks,
material
lifting
devices,
or
make
any
other
alteration
that
is
not
part
of
the
intended
design
of
the
machine.
Inspection
and
Regular
Maintenance
Checklists
CAUTION
FAILURE TO PERFORM INSPECTIONS AND PREVENTITIVE MAINTENANCE AT RECOMMENDED
INTERVALS MAY RESULT IN THE UNIT BEING OPERATED WITH A DEFECT THAT MAY RESULT IN
INJURY OR DEATH OF THE OPERATOR.
Regular
inspection
and
conscientious
maintenance
is
important
to
efficient
economical
operation
of
this
machine.
It
will
help
to
assure
that
equipment
will
perform
satisfactorily
with
a
minimum
of
service
and
repair.
Make
checks
at
the
stated
intervals
or
more
frequently
if
required
by
local
operating
conditions.
The
following
inspection
checklists
are
required
and
included
in
this
manual:
Pre
Ͳ
Start
(Required
before
operation
at
each
work
shift)
Monthly
Battery
Maintenance
Frequent
(Required
at
intervals
not
more
than
three
months)
Pre
Ͳ
Delivery/Annual
(Required
at
intervals
not
more
than
twelve
months)
Monthly
Battery
Care
WARNING
THIS
CHECKLIST
MUST
BE
USED
AT
MONTHLY
OR
AFTER
EVERY
100
HOURS
OF
USE.
FAILURE
TO
DO
SO
COULD
AFFECT
THE
SAFETY
OF
THE
OPERATOR.
MODEL
NUMBER
_____________
SERIAL
NUMBER
______________
1.
Keep
inspection
records
up
Ͳ
to
Ͳ
date.
2.
Record
and
report
all
discrepancies
to
your
supervisor.
3.
A
dirty
machine
cannot
be
properly
inspected.
Y
Ͳ
Yes/Acceptable
N
Ͳ
No/Unacceptable
R
Ͳ
Repaired
Description
Y N
R
1.
Remove
battery
cabinet
cover.
2.
Remove
battery
caps
and
check
fluid
level.
3.
Fill
each
cell
(if
needed)
to
split
ring
with
distilled
water.
4.
Reinstall
caps.
5.
Wash
all
dirt,
debris,
acid,
etc.,
off
battery
whenever
corrosion
is
detected.
Use
a
solution
of
5
Ͳ
tsp.
baking
soda
per
quart
of
warm
water.
6.
Coat
terminals
with
a
commercially
available
coating.
̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴̴
Part #SUPO-615
REV H
Page 9 of 30
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