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Page A-5

Repair and Service Manual

GENERAL INFORMATION & ROUTINE MAINTANENCE

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

PERIODIC SERVICE SCHEDULE



- CHECK

C&A

- CHECK & ADJUST

- CLEAN

- REPLACE

*Use only distilled or purified water that is free of contaminants to fill batteries.

REMARKS

bef

re e

ach

nds/20

hrs

00 mi

0 kms

MONTHL

60 rnd

/60 hr

300

les/

kms

QUARTERL

125

nds/12

hrs

MI-AN

NUA

250

nds/25

hrs

120

0mi

00 kms

NNU

5 YE

ARS

Tires - pressure, condition of tires & rims

 



Hardwares and Fasteners - loose or missing

 



Reverse Warning Indicator

 



Overall Vehicle Condition

 



Batteries - state of charge, condition, loose terminals,

corrosion, hold down & hardware



Batteries* - check electrolyte level, fill if required

C&A

Brakes - smooth operation of pedal, Fluid , stopping

distance

 



Brakes - aggressive stop test, does brake hold on a hill



Accelerator - smooth operation

 



Wiring - loose connections, broken or missing insulation



Charger Receptacle - clean connections

Steering Assembly - excessive play, loose or missing

hardware



Tie Rods - excessive play, bent rods, loose or missing

hardware



Rear Axle - oil leakage, noise, loose or missing

hardware



Rear Axle - drain & replace fluid

Front Suspension - strut oil leakage, excessive play in

hubs or kingpins, worn bushings, loose or missing
hardware



Front Wheel Alignment - unusual tire wear, missing lug

nuts.

C&A

Rear Suspension - shock oil leakage, worn bushings,

loose or missing hardware



Motor Coupling - Add Anti - Sieze compound

(Apporx 1 tablespoon)

20,000

AMP-
Hrs

Fig. 4 Periodic Service Schedule

Содержание HAULER 1000 2012

Страница 1: ...TECHNICIAN S REPAIR AND SERVICE MANUAL ELECTRIC POWERED UTILITY VEHICLES REVISED AUGUST2012 625608 ISSUED MAY 2012...

Страница 2: ...h the AC Drive motor must be towed with the Run Tow switch located under the passenger seat in the Tow position If the vehicle is to be used in a commercial environment signs similar to the ones illus...

Страница 3: ...information contained in this Manual may be revised periodically E Z GO and therefore is subject to change without notice E Z GO DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and E Z GO SPECIFICALLY DI...

Страница 4: ...e United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self dischar...

Страница 5: ...RMATION ROUTINE MAINTENANCE A SAFETY B BODY C WHEELS AND TIRES D FRONT SUSPENSION AND STEERING E ELECTRONIC SPEED CONTROL F MOTOR G BATTERIES AND CHARGING H ELECTRICAL SYSTEM J BRAKES K BATTERY CHARGE...

Страница 6: ...Page iv Repair and Service Manual NOTES TABLE OF CONTENTS Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 7: ...the information contained in this manual is subject to change without notice E Z GO Division of Textron is not liable for errors in this manual or for incidental or consequential damages that result f...

Страница 8: ...val of a battery wire insulate any tools used within the battery area in order to prevent sparks or battery explosion caused by shorting the battery terminals or associated wiring Remove the batteries...

Страница 9: ...in the charging cycle of batteries and is explosive in concentrations as low as 4 Because hydrogen gas is lighter than air it will collect in the ceiling of buildings necessitating proper ventilation...

Страница 10: ...Page viii Repair and Service Manual Notes SAFETY INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 11: ...THE ELECTRIC VEHICLE A 1 ROUTINE MAINTENANCE A 2 REAR AXLE A 2 BRAKES A 2 TIRES A 2 LIGHT BULB REPLACEMENT A 2 VEHICLE CLEANING AND CARE A 2 VEHICLE CARE PRODUCTS A 3 SUN TOP AND WINDSHIELD A 3 HARDWA...

Страница 12: ...Repair and Service Manual Notes GENERAL INFORMATION ROUTINE MAINTANENCE Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings an...

Страница 13: ...quately secured before transporting The rated capacity of the trailer or truck must exceed the weight of the vehicle see GENERAL SPECIFICA TIONS for vehicle weight and load plus 1000 lbs 454 kg Lock t...

Страница 14: ...AXLE The only maintenance required for the first five years is the periodic inspection of the lubricant level The rear axle is provided with a lubricant level check fill plug located on the bottom of...

Страница 15: ...ended that the underbody be flushed occa sionally with plain water Thoroughly clean any areas where mud or other debris can collect Sediment packed in closed areas should be loosened to ease its remov...

Страница 16: ...RQUE SPECIFICATIONS Fig 3 Torque Specifications ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT SIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 Unless otherwise noted in text tighten all hardware in ac...

Страница 17: ...condition loose terminals corrosion hold down hardware CL CL CL CL Batteries check electrolyte level fill if required C A C A C A C A Brakes smooth operation of pedal Fluid stopping distance Brakes ag...

Страница 18: ...Repair and Service Manual Notes GENERAL INFORMATION ROUTINE MAINTANENCE Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and...

Страница 19: ...1 IMPORTANT SAFETY WARNING B 1 MODIFICATIONS TO VEHICLE B 1 GENERAL MAINTENANCE B 1 BEFORE SERVICING THE VEHICLE B 1 Additional Warnings B 2 BATTERY REMOVAL INSTALLATION B 3 LIFTING THE VEHICLE B 4 L...

Страница 20: ...Page B ii Repair and Service Manual Notes Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers SAFETY...

Страница 21: ...rrosive explosive or may produce high amperage or reach high temperatures Battery acid and hydrogen gas could result in serious bodily injury to the technician mechanic and bystanders if not treated w...

Страница 22: ...rks away from the batteries Hydrogen gas is generated in the charging cycle of batteries and is explosive in concentrations as low as 4 Because hydrogen gas is lighter than air it will collect in the...

Страница 23: ...hardware and lifting the retainer from the batteries Remove the batteries using a commercial battery carrier If the batteries have been cleaned and any acid in the battery rack area neutralized on a...

Страница 24: ...vehicle position jack stands only in the areas indicated To raise the entire vehicle install chocks in front and behind each front wheel Ref Fig 2 Center jack under the rear frame crossmember Raise v...

Страница 25: ...Page B 5 Repair and Service Manual Notes SAFETY Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 26: ...Page B 6 Repair and Service Manual Notes SAFETY Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 27: ...C 8 Minor Scratches C 8 Larger Scratches C 8 Complete Panel Repair C 8 LIST OF ILLUSTRATIONS Fig 1 Drill Out Metal Rivet C 1 Fig 2 Front Body Components C 2 Fig 3 Rear Body Components Hauler 800 C 3...

Страница 28: ...Page C ii Repair and Service Manual Notes BODY Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 29: ...ll provide additional protection In general body component replacement can be accom plished with a minimum of specialized tools Most body components are held in place with conventional remov able hard...

Страница 30: ...this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Fig 2 Front Body Components 48 Brush Guard Front Basket Glove Box Door Splash Panel Inst...

Страница 31: ...on B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Fig 3 Rear Body Components HAULER 800 Side Panel Floor Mat Rocker Panel Seat Wra...

Страница 32: ...and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Fig 4 Rear Body Components HAULER 1000 Ashtray Side Panel Floor Mat Rocker Panel Seat...

Страница 33: ...ttempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Fig 5 Seating Seat Bottom Assembly Seat Back Assembly For Hauler 800 For Hauler 1000 Front of Vehicle 8 Seat B...

Страница 34: ...Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Fig 6 Plastic Bed Components Manual Lift A A B B C C Plastic B...

Страница 35: ...y procedure Pay particular attention to Notices Cautions Warnings and Dangers Fig 7 Plastic Bed Components Power Actuator Actuator may be rotated 90 on some models UP DOWN ELECTRIC DUMP RED from Batte...

Страница 36: ...lean the surface to be repaired with alco hol and dry 2 Mask the area to be painted common masking tape is adequate prior to repair and use aerosol type touch up paint 3 Apply spray touch up paint in...

Страница 37: ...Page C 9 Repair and Service Manual B B BODY Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTES...

Страница 38: ...Page C 10 Repair and Service Manual B BODY Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTES...

Страница 39: ...S FOR SECTION D SECTION TITLE PAGE NO Page D i Repair and Service Manual WHEELS AND TIRES WHEEL AND TIRE SERVICE D 1 TIre Repair D 1 Wheel Installation D 2 LIST OF ILLUSTRATIONS Fig 1 Wheel and Tire I...

Страница 40: ...Page D ii Repair and Service Manual B WHEELS AND TIRES Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTES...

Страница 41: ...rim or cause the tire to explode either of which could cause personal injury Tire inflation should be determined by the condition of the terrain See GENERAL SPECIFICATIONS section for recommended tire...

Страница 42: ...85 ft lbs 115 Nm torque It is important to follow the cross sequence pattern when installing lug nuts This will assure even seating of the wheel against the hub With the valve stem to the outside moun...

Страница 43: ...Page D 3 Repair and Service Manual B B WHEELS AND TIRES Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTES...

Страница 44: ...Page D 4 Repair and Service Manual B WHEELS AND TIRES Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTES...

Страница 45: ...icular attention to Notices Cautions Warnings and Dangers Fig 1 Axle Mounted Steering and Front Suspension Part of Frame Part of Frame Wave Washer Bearing Outer Snap Ring Inner Snap Ring Intermediate...

Страница 46: ...ints Do not use more than three 3 pumps of grease in any grease fitting at any one time Excess grease may cause grease seals to fail or grease migration into areas that could damage components Wheel B...

Страница 47: ...in 2 and loosen castellated nut 3 If performing a wheel bearing adjustment as part of another procedure make sure wheel is mounted to hub hand tight with lug nuts 4 and hub is loosely retained on spin...

Страница 48: ...e flat area on the threaded tube has left hand threads clock wise to loosen while the end without the flat has conventional right hand threads counter clockwise to loosen To adjust wheel alignment loo...

Страница 49: ...List Qty Wrench 9 16 1 Remove the nut 1 from the bottom of the shock absorber 2 at the front axle 3 Ref Fig 6 Compress shock absorber to clear the mounting bracket Loosen the nut securing the top of t...

Страница 50: ...t pulling apart intermediate shaft Remove the three 1 3 4 long bolts 18 two 1 1 2 long bolts 28 spring plate 24 and five lock nuts 19 secur ing axle to springs and discard lock nuts At the 3 1 2 long...

Страница 51: ...e 25 27 securing rear of spring 17 to vehicle frame and discard lock nuts 27 To prevent stress and possible damage to the rack and pinion unit the driver side spring must be mounted to the axle with t...

Страница 52: ...the bore Tap gently into place until seal is flush with end of hub Lubri cate lips of seal and spindle with grease Ref Fig 10 Place new hub onto spindle and fill the area between the two wheel bearin...

Страница 53: ...e of hub 1 is clean and place new race over bore of hub Evenly tap with hammer and bearing driver to drive race fully in bore Repeat on other side of hub Clean spindle 2 and pack new bearings with gre...

Страница 54: ...t 11 16 1 To remove rack ball joint 1 loosen passenger side front wheel and lift and support front of vehicle per SAFETY section Ref Fig 12 Remove passenger side front wheel and turn steering wheel fu...

Страница 55: ...ion Check front wheel alignment and adjust if necessary Wheel Alignment on page E 3 Tie Rod Inspection Replacement Tool List Qty Tape Measure 1 Wrench 3 4 1 Wrench 9 16 1 Needle Nose Pliers 1 Wrench 1...

Страница 56: ...e per SAFETY section Remove passenger side front wheel and turn steering wheel fully to the left Remove rack ball joint 2 and jam nut 3 from rack extension 4 Rack Ball Joint Replacement on page 10 Cut...

Страница 57: ...l List Qty Needle Nose Pliers 1 Wrench 11 16 1 Ball Joint Separator 1 Plastic Faced Hammer 1 Wrench 3 4 1 Socket 3 4 1 Socket 11 16 1 Torque Wrench ft lbs 1 The spindle bearings are designed to be use...

Страница 58: ...hey are found to be damaged or excessively worn a new rack and pinion unit must be installed Secure rack and pinion unit in vice by the mounting ears only The rack and pinion unit is made of aluminum...

Страница 59: ...6 1 Torque Wrench in lbs 1 To remove rack and pinion unit 12 Ref Fig 12 loosen front wheels and lift and support front of vehicle per SAFETY section Remove front wheels Remove bolt 13 and washer 14 se...

Страница 60: ...te the 1 8 gap Tighten jam nut 5 to 35 45 ft lbs 47 61 Nm torque Secure bellows to rack and pinion unit with new wire tie 14 Steering Wheel Replacement Tool List Qty Socket 15 16 1 Ratchet 1 2 drive 1...

Страница 61: ...pres ent replace clipboard Install by carefully pressing first the top two then the bottom two retaining tabs into the matching slots in steering wheel Steering Shaft and Column Replacement Tool List...

Страница 62: ...of seal in bushing 12 at top of column and press steering shaft and bearing assem bly into column base Secure with large retaining ring making sure it is fully seated in groove of column Place steerin...

Страница 63: ...19 Repair and Service Manual B B FRONT SUSPENSION AND STEERING Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 64: ...E 20 Repair and Service Manual B FRONT SUSPENSION AND STEERING Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 65: ...RAMS F 6 1206HB 5201 Controller Faults and Troubleshooting F 6 INDUCTIVE THROTTLE SENSOR ITS TESTING AND REPLACEMENT F 10 CONTROLLER REPLACEMENT F 13 SOLENOID REPLACEMENT F 13 LIST OF ILLUSTRATIONS Fi...

Страница 66: ...LLER REPLACEMENT F 32 SOLENOID REPLACEMENT F 32 LIST OF ILLUSTRATIONS Fig 14 Run Tow Maintenance Switch F 17 Fig 15 Access to Pedal Box F 18 Fig 16 Controller and Solenoid F 19 Fig 17 Battery Referenc...

Страница 67: ...agnotic tool 4 The Freedom performance option This option includes all of the driving features of the Golf Coastal option except that the flat ground and downhill com pression braking speeds are 18 5...

Страница 68: ...s The system functions in all key switch positions The TCT system is not a substitute for the ser vice brake which should be used to control speed and reduce possibility of injury If all of the follow...

Страница 69: ...to the armature shaft of the motor Magnetic pulses are converted into electri cal signals which the controller uses to determine the motor speed Controller The controller is a solid state unit that a...

Страница 70: ...adequacy of the battery set charge the batteries and perform a load test using a discharge machine following manufacturer s instructions If batteries are satisfactory recharge bat tery set Fig 4 Batte...

Страница 71: ...indicate 0 when it detects continuity Testing a Switch for Continuity Place one probe on one contact of the switch place the second probe on the second terminal of the switch Ref Fig 5 on Page F 5 Act...

Страница 72: ...mmanded to be closed 3 9 Throttle reapplied 1 Contactor opened 2 Contactor coil or wiring opened MAIN DRIVER OFF Main Driver FET detected as not turning ON Throttle applied to cause Contactor to close...

Страница 73: ...ler powers up with Key Direction and Throttle applied OR Throttle applied before Key and Direction switch applied KSI ON Forward or Reverse ON 8 Throttle 25 1 Incorrect sequence of Vehicle input contr...

Страница 74: ...ttempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Fig 8 Controller Connectors and Connections RU N TO W C From Motor 4AWG A1 From Motor 4AWG CB To Solenoid 4AWG...

Страница 75: ...s Cautions Warnings and Dangers Fig 9 Controller Wiring Diagram KSI WHT WHT WHT YEL BLU MAIN COIL BLU RED RED RED RED RUN TOW ORG RED ORG GRN GREY WHT YEL WHT RED RED GRN BLK BLK BLK BLK BLK A1 A A2 F...

Страница 76: ...0V 0 3V when the solenoid clicks and 2 7V 0 5 volts at full pedal If the reading is out of specification the ITS sensor must be replaced The ITS attaches to the plastic pedal box using two plas tic st...

Страница 77: ...Warnings and Dangers Fig 11 ITS Adjustment Sheet 1 of 2 Use 7 32 drill to measure gap between plunger and ITS Micro switch disengaged Micro switch disengaged Pedal bracket rest against front of pedal...

Страница 78: ...o Notices Cautions Warnings and Dangers Fig 12 ITS Adjustment Sheet 2 of 2 Micro switch activated Plunger enters ITS Plunger fully activated Pedal bracket rests on rear of pedal frame opening 3 4 SOLE...

Страница 79: ...to 120 144 in lbs 13 5 16 3 Nm torque Replace the environmental cover and tighten the mount ing bolts to 35 44 in lbs 4 5 Nm torque Reconnect the BL battery cable and replace the seat SOLENOID REPLACE...

Страница 80: ...d this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Fig 13 Solenoid Wiring SOL Red Wire Ring Terminal From Main Wire Harness SOL From Contr...

Страница 81: ...Repair and Service Manual Notes ELECTRONIC SPEED CONTROL HAULER 800 TCT Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings an...

Страница 82: ...Repair and Service Manual Notes ELECTRONIC SPEED CONTROL HAULER 800 TCT Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings an...

Страница 83: ...y 2 mph 3 kph and the warning beeper will sound When the accelerator pedal is depressed the electronic brak ing and warning beeper will be overridden and normal vehicle operation resumes Any unusual s...

Страница 84: ...me the 48 volt system should be disconnected from the bat teries by selecting the TOW MAINTENANCE position on the Run Tow Maintenance switch located under the passenger seat The Electronic Speed Contr...

Страница 85: ...8 drive 1 Torque wrench ft lbs 3 8 drive 1 Extension 6 3 8 drive 1 Insulated wrench 9 16 1 Wrench 1 2 1 Wrench 7 16 1 Phillips screwdriver large 1 Phillips screwdriver small 1 Shop towel 1 Allen wrenc...

Страница 86: ...voltage test If there is any doubt as to the adequacy of the bat tery set charge the batteries and perform a load test using a discharge machine following manufacturer s instructions If batteries are...

Страница 87: ...the probes are attached without activating switch The audible indicator will stop and the meter dis play will indicate a value greater than 0 when the switch is activated Fig 18 Continuity Check of Sw...

Страница 88: ...g Replace controller 1 2 Throttle Fault 1 Vehicle will not run Check pedal box adjustment connections Replace ITS 1 3 Speed Sensor Fault Vehicle runs slowly Check speed sensor magnet wire sensor conne...

Страница 89: ...uxiliary contact did not close Vehicle will not run Replace controller 4 5 Welded auxiliary con tact Vehicle runs slowly Replace controller 5 1 Keyswitch SRO Vehicle will not run Check keyswitch wirin...

Страница 90: ...1 12 13 14 15 16 17 18 19 20 21 22 23 24 J1 1 2 3 4 5 6 J2 1 2 3 4 J3 F2 To Hand Held Diagnostic MAIN Charger Interlock Switch Optional Walkaway Fuse 20A RUN STORE SWITCH 20 A B M B F1 F R N A2 Key Sw...

Страница 91: ...J 1 Pin Connector Diagnostics 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 J1 1 2 3 4 5 6 J2 1 2 3 4 J3 F2 Charger Interlock Switch Optional Walkaway Fuse 20A B M B F1 F R N Key Swit...

Страница 92: ...ro wiring and pin 8 voltage J1 3 BRV Verify tow switch and aux power wiring J1 7 BRV Verify wire connections Possible controller failure J1 8 BRV Verify wiring Possible faulty controller J1 20 Perform...

Страница 93: ...the negative side of battery pack voltage The positive lead of the DVOM is used to probe the controller connections Leave connections plugged in the controller Armature will need to be rotated for th...

Страница 94: ...erform battery discharge test Verify the chrager process Negative probe on BL and positive probe on battery side of solenoid BRF Verify wire connection quality Positive probe on B and negative probe o...

Страница 95: ...he solenoid clicks and 2 7V 0 5 volts at full pedal Ref Fig 29 on Page F 31 If the reading is out of specification the ITS sensor must be replaced The ITS attaches to the plastic pedal box using two p...

Страница 96: ...CONTROL HAULER 1000 Fig 28 ITS Adjustment Sheet 1 of 2 Use 17 64 drill to measure gap between plunger and ITS Micro switch disengaged Micro switch disengaged Pedal bracket rest against front of pedal...

Страница 97: ...Warnings B B ELECTRONIC SPEED CONTROL HAULER 1000 Fig 29 ITS Adjustment Sheet 2 of 2 Micro switch activated Plunger enters ITS Plunger fully activated Pedal bracket rests on rear of pedal frame openi...

Страница 98: ...2 in lbs 12 15 Nm torque and the M6 F1 and F2 bolts to 80 90 in lbs 9 10 Nm torque and M8 B M B bolts to 120 130 in lbs 14 15 Nm torque Replace controller mount assembly in vehicle Replace and tighten...

Страница 99: ...r A1 Power Harness 4 Black From Motor A2 Power Harness 18 Yellow From J1 Pin 5 Control Harness 18 Blue From J1 Pin 17 Control Harness 18 Red From Tow Switch and Reverse Buzzer Control Harness 10 White...

Страница 100: ...Repair and Service Manual NOTES Read all of Section B and this section before attempting any procedure Pay particular attention to all Notices Cautions Dangers and Warnings ELECTRONIC SPEED CONTROL HA...

Страница 101: ...1 Fig 2 Mark Axle and Motor G 1 Fig 3 Motor Components G 2 Fig 4 Brush Wear G 3 Fig 5 Securing Brushes G 4 Fig 6 Motor Wiring G 4 HAULER 1000 GENERAL G 7 Motor Removal G 7 Motor Disassembly G 7 Beari...

Страница 102: ...Page G ii Repair and Service Manual Notes MOTOR Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 103: ...on the TCT model vehicle the Run Tow Maintenance switch must be left in the Tow Maintenance position for at least 30 seconds after the circuit is restored Disconnect the negative BL battery cable wit...

Страница 104: ...B MOTOR HAULER 800 Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Fig 3 Motor Components Speed Sensor 13 5 4 3...

Страница 105: ...sting against the side of the brush This keeps the brushes out of the way during bearing replacement Ref Fig 5 on Page G 4 Remove internal snap ring 8 and heat the commutator end cover again Press bea...

Страница 106: ...ap ring Ref Fig 3 on Page G 2 Motor Tests The armature and motor housing are not available as individual parts No testing is recommended to deter mine the specific area of failure When a test of the p...

Страница 107: ...Page G 5 Repair and Service Manual Notes MOTOR HAULER 800 Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 108: ...Page G 6 Repair and Service Manual Notes MOTOR HAULER 800 Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 109: ...anual The shorting of motor wires could cause an explosion Tool List Qty Insulated wrench 9 16 1 Chalk or paint pen 1 Socket 7 16 1 Ratchet 1 Internal snap ring pliers 1 Using an insulated wrench disc...

Страница 110: ...aring Proper support must be given to the commutator end cover during press operations Inadequate and or uneven support will cause the end cover to fracture To aid disassembly heat only the commutator...

Страница 111: ...e field coil retainers 11 to motor housing 4 Remove the field coils Replacement field coils are installed in reverse order of disassembly Brush Replacement Tool List Qty Wrench 1 2 1 Ratchet 1 Socket...

Страница 112: ...the system is operating correctly and the vehicle either does not run or runs poorly the motor is the only remaining component and must be replaced Motor Installation Tool List Qty Socket 7 16 3 8 dr...

Страница 113: ...Page G 11 Repair and Service Manual B B MOTOR HAULER 1000 Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTES...

Страница 114: ...Page G 12 Repair and Service Manual B MOTOR HAULER 1000 Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTES...

Страница 115: ...TING H 6 Hydrometer H 6 Using A Hydrometer H 7 LIST OF ILLUSTRATIONS Fig 1 Correct Electrolyte Level H 2 Fig 2 Watre Purity Table H 2 Fig 3 Automatic Watering Gun H 3 Fig 4 Preparing Acid Neutralizing...

Страница 116: ...age H ii Repair and Service Manual Notes BATTERIES AND CHARGING Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 117: ...ter Overfilling batteries may result in electro lyte being expelled from the battery during the charge cycle Expelled electrolyte may cause damage to the vehicle and storage facility Aerosol container...

Страница 118: ...age A battery being charged will gas with the majority of the gassing taking place at the end of the charging cycle This gas is hydrogen which is lighter than air Water and sulfuric acid droplets will...

Страница 119: ...Preparing Acid Neutralizing Solution Allow the solution to sit for at least three minutes use a soft bristle brush or cloth to wipe the tops of the batteries in order to remove any residue that could...

Страница 120: ...event battery explosion that could result in severe personal injury or death extreme care must be used with aerosol containers of battery terminal protectant Insulate the metal container to prevent th...

Страница 121: ...e the battery For portable chargers disconnect the charging plug from the vehicle receptacle For on board chargers disconnect the charging harness from the batteries The batteries must be cleaned and...

Страница 122: ...battery must mature before it will develop its maximum capacity Maturing may take up to 100 charge discharge cycles After the maturing phase the older a battery gets the lower the capacity The only w...

Страница 123: ...electrolyte temperature is above or below 80 F 27 C Adjust the reading to conform with the electrolyte temperature e g if the reading indicates a specific gravity of 1 250 and the electrolyte tempera...

Страница 124: ...age H 8 Repair and Service Manual B BATTERIES AND CHARGING Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTE...

Страница 125: ...1 TROUBLESHOOTING J 1 POWER SUPPLY J 5 MAIN ACCESSORY WIRING J 5 LIST OF ILLUSTRATIONS Fig 1 DVOM J 1 Fig 2 Accessory Wiring Diagram HAULER 800 J 2 Fig 3 Main Harness Wiring Diagram HAULER 800 J 3 Fig...

Страница 126: ...Page J ii Repair and Service Manual Notes ELECTRICAL SYSTEM Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 127: ...ot the lighting circuit Example 2 If a problem occurs in the lighting circuit that results in only one of the headlights not working there is no reason to check battery wiring or the fuse since it is...

Страница 128: ...dicates butt connection within wiring harness Brake Switch RED BRN WHT BLK BLK NO C Driver Side Passenger Side Driver Side Passenger Side State of Charge Meter Solenoid Hour Meter Turn Turn Marker Mar...

Страница 129: ...9 10 11 12 13 14 15 16 S 1 1 1 1 S 1 1 PURPLE GREEN WHITE 1 2 3 4 GRAY 1 3 4 2 A5 1 1 1 2 2 4 4 3 3 W17 W8 W7 W14 W13 W11 W10 W12 W6 W18 W16 1 W21 W19 W20 W9 W5 W4 W3 W2 W1 W15 W23 W22 W25 W24 RUN TOW...

Страница 130: ...Switch Part of Key Switch RED RED RED BRN BLK YEL Turn Signal Switch GRN WHT YEL WHT BLK Flasher YEL BLU WHT BLK BRN BRN BRN WHT BRN WHT WHT RED RED Turn Signal Turn Signal Taillight Taillight YEL BRN...

Страница 131: ...e readings may be somewhat lower than battery volt age A reading of 1 volt below battery voltage is acceptable 3 Check Converter Supply Firmly attach the black probe to the most negative battery post...

Страница 132: ...ion before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers B ELECTRICAL SYSTEM Fig 5 Electrical Accessories RED GRN BLK REVERSE BUZZER DASH MOUNTED DIRECTION...

Страница 133: ...this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers B B ELECTRICAL SYSTEM Fig 6 Electrical Accessories ON OFF KEY SWITCH AND KEY SET GRN HORN...

Страница 134: ...l Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers B ELECTRICAL SYSTEM Fig 7 Electrical Accessories Rear Fender...

Страница 135: ...Page J 9 Repair and Service Manual Notes Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers ELECTRICAL SYSTEM...

Страница 136: ...Page J 10 Repair and Service Manual NOTES Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers ELECTRICAL SYSTEM...

Страница 137: ...nd Installation K 15 Wheel Brake Service K 16 Backing Plate Entire Wheel Brake Assembly Removal and Installation K 17 Brake Shoe Removal K 17 Brake Shoe Installation K 18 Brake Cable and Equalizer Ass...

Страница 138: ...Removal and Installation K 17 Fig 24 Brake Shoe 17L K 18 Fig 25 Brake Shoe 17T K 18 Fig 26 Brake Shoes and Springs K 19 Fig 27 Brake Cable Equalizer and Compensator K 19 Fig 28 Brake Pedal Removal and...

Страница 139: ...cables is governed by the brake pedal If the cables can not travel far enough to absorb the slack free travel in the system and still apply the shoes to the drums the braking effort at the wheel brake...

Страница 140: ...oing so will cause permanent damage to the adjuster assem bly and result in a gradual loss of brakes The wheel brakes are equipped with an automatic adjuster mechanism that is designed to compensate f...

Страница 141: ...top tube within the spring is engaged and the linkage becomes solid Ref Fig 3 on Page K 3 The brake compensator assembly applies a spring load to the parking brake system and insures that the parking...

Страница 142: ...ght Providing free travel is correctly adjusted the clevis pins will not be under tension by the brake cables Test Result Fails 2 out of 3 Fails 2 out of 3 Perform the Periodic Brake Performance Test...

Страница 143: ...lling Do this by first verifying that some braking function exists Then drive vehicle at slow speed and apply the brakes aggressively As the brakes adjust and stop the vehicle more effectively start d...

Страница 144: ...rovided that shoes have 06 1 5 mm min material System not adjusted properly Check and adjust per manual End of brake cable loose from anchor brackets Check and repair Cracked brake drum Replace Starti...

Страница 145: ...r glazed Check again when shoes are dry Rusted or sticky brake pivot hardware Replace Neither wheel locks Brake system requires complete adjustment Adjust entire system Brake pedal not returning Check...

Страница 146: ...eliminate the need for routine brake testing and inspection as shown on the Periodic Service Schedule in Section A Continued proper brake operation depends on periodic mainte nance Brake Pedal and Lin...

Страница 147: ...ee motion when the pedal is applied and released Inspect the brake cable sup ports to be sure the cables are properly secured If any of these conditions are found replace both cables and equalizer as...

Страница 148: ...severe injury or death resulting from operating a vehicle with improperly oper ating brake system the braking system must be properly maintained All driving brake tests must be done in a safe location...

Страница 149: ...avel Adjusting Brake Pedal Free Travel on page 14 Then repeat the Periodic Brake Performance Tests If vehicle fails remove from service and refer to Wheel Brake Inspection to evalu ate the reason for...

Страница 150: ...icantly worn and leaving a ledge of unworn drum Inspect the splines for galling wear and corrosion If any of these problems are found the drum must be replaced 3 Remove any accumulated brake dust from...

Страница 151: ...es to show more wear at the leading and trailing edges Ref Fig 14 on Page K 12 If the brake shoe thickness is approaching 06 1 5 mm it is recommended that the shoes be replaced It is recommended that...

Страница 152: ...ke cables start to move the brake levers This should not be confused with the light resistance that is felt as the brake pedal is depressed enough to remove slack from the compensa tor and cables Corr...

Страница 153: ...ing Parking Brake Latching Pressure Brake Drum Removal and Installation Remove the dust cap 1 to gain access to the castel lated nut 2 and the cotter pin 3 Ref Fig 21 on Page K 15 Fig 21 Brake Assembl...

Страница 154: ...ic Service Schedule in Section A The wear rate of brake shoes and required service intervals will vary based on usage terrain and other conditions It is recommended that wheel brake service be perform...

Страница 155: ...re replaced the adjusters and springs also be replaced It is good practice to do one side at a time using the other side for reference Using a pair of pliers compress the brake shoe retainer springs 1...

Страница 156: ...shoe retainer springs and brake shoe return springs Clean the axle shaft to remove grease dirt and all for eign matter Fig 25 Brake Shoe 17T Insert a straight blade screwdriver between the adjusting l...

Страница 157: ...the spherical nut on the equalizer link Ref Fig 27 on Page K 19 Inspect the hardware and replace if needed Remove the brake cable and equalizer assembly and discard Slide the equalizer link of the new...

Страница 158: ...and to the side to release the torsion spring Ref Fig 28 on Page K 20 Remove the lock nut 5 the shoulder bolt 6 and remove the brake pedal Inspect the shoulder bolt for corrosion that could cause bin...

Страница 159: ...the reverse order of disassembly Use a new push nut or push nuts If required adjust the kick off cam 3 Parking Brake Kick Off Cam Removal Replacement and Installation on page 22 Pedal Bumper Adjustmen...

Страница 160: ...ove the cam pivot 7 cam and spacer 8 Ref Fig 31 on Page K 21 Inspect the bushings 9 10 and spacer If they are worn replace them with new ones Installation is in the reverse order of disassembly With t...

Страница 161: ...Page K 23 Repair and Service Manual NOTES MECHANICAL BRAKES Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 162: ...Page K 24 Repair and Service Manual NOTES MECHANICAL BRAKES Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 163: ...remove the master cylinder Remove the bolts securing the brake actuator assembly housing cover and remove cover The clevis pin joining the brake cylinder clevis and the upper actuator pivot must be re...

Страница 164: ...que NOTE Unless fluid is lost or a brake line is discon nected there is no need to bleed the system Rotor Replacement The rotor disc brake hub is not designed to be trued turned If the rotor has deep...

Страница 165: ...automotive DOT 3 brake fluid Never reuse any excess fluid or return to the original container Dispose of brake fluid prop erly Brake fluid should never be returned to the original con tainer and reus...

Страница 166: ...Page K 28 Repair and Service Manual NOTES Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers BRAKES FRONT DISC...

Страница 167: ...Service Manual BATTERY CHARGER CHARGER DESCRIPTION L 1 PORTABLE CHARGER INSTALLATION L 1 UNDERSTANDING THE CHARGER L 2 LED DISPLAY INFORMATION L 2 LED Operation Codes L 2 LED Fault Codes L 2 MAINTENA...

Страница 168: ...Page L ii Repair and Service Manual Notes BATTERY CHARGER Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 169: ...any way refer all repair work to qualified personnel Not for use by children Portable chargers are shipped with the vehicle Prior to vehicle or charger operation chargers must be removed and mounted...

Страница 170: ...harged RED FLASH fault code LED Fault Code RED FLASH Light turns on briefly but does not flash after that check for valid AC voltage ONE RED FLASH One flash a pause and then again one flash and a paus...

Страница 171: ...Page L 3 Repair and Service Manual Notes Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers BATTERY CHARGER...

Страница 172: ...Page L 4 Repair and Service Manual Notes Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers BATTERY CHARGER...

Страница 173: ...Service Manual REAR SUSPENSION REAR SUSPENSION M 1 General M 1 Shock Absorber Removal M 1 Shock Absorber Installation M 1 Rear Spring Removal M 1 Rear Spring Installation M 1 REAR AXLE REMOVAL M 3 Re...

Страница 174: ...Page M ii Repair and Service Manual B REAR SUSPENSION Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTES...

Страница 175: ...the shock absorber Shock Absorber Installation Shock absorber installation is in the reverse order of dis assembly except that the shock absorber nuts 1 3 must be tightened until the shock absorber b...

Страница 176: ...REAR SUSPENSION Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Fig 1 Rear Suspension Front of the Vehicle 4 4...

Страница 177: ...supporting the differential to the engine frame Remove the U bolts holding axle to engine frame Remove the drive belt and driven clutch see CLUTCHES section Remove the F R shifter bracket nut and loo...

Страница 178: ...Page M 4 Repair and Service Manual B REAR SUSPENSION Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTES...

Страница 179: ...1 Axle Shaft Seal Removal and Replacement N 2 Axle Shaft Replacement N 3 LIST OF ILLUSTRATIONS Fig 1 Add Check and Drain Rear Axle Lubricant N 1 Fig 2 Removing Installing Outer Snap Ring N 1 Fig 3 Rem...

Страница 180: ...Page N ii Repair and Service Manual Notes REAR AXLE Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 181: ...le is a precision assembly and therefore any repair or replacement of parts must be done with extreme care in a clean environment Before attempting to perform any service on the axle read and understa...

Страница 182: ...ment Tools List Qty Internal snap ring pliers 1 Seal puller 1 Seal installer P N 18739 G1 1 Ball peen hammer 1 Use care to prevent damage to the inner surface of the axle tube at the sealing area Remo...

Страница 183: ...ter snap ring Coat the outboard spline of the axle with a commercially available anti seize compound Install the brake hub and drum thrust washer nut and new cotter pin Ref Fig 8 on Page N 3 Fig 7 Ins...

Страница 184: ...Page N 4 Repair and Service Manual Notes REAR AXLE Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 185: ...ervice Manual WEATHER PROTECTION TOP AND WINDSHIELD P 1 Trailering P 1 SUN TOP P 1 Rear Support Installation P 1 Front Strut P 1 Sun Top P 1 SPLIT WINDSHIELD P 3 FULL WINDSHIELD P 4 LIST OF ILLUSTRATI...

Страница 186: ...Page P ii Repair and Service Manual Notes WEATHER PROTECTION Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 187: ...ench 9 16 2 Hex wrench 7 32 1 Straight blade screwdriver 1 Rear Support Installation At driver side of vehicle align the holes in the rear strut 5 with the holes in the seat back support bracket being...

Страница 188: ...re Pay particular attention to Notices Cautions Warnings and Dangers Fig 1 Sun Top B A C D Front of Vehicle D Bumper Front of Vehicle A seat back support seat Front of Vehicle C Front of Vehicle B 3 2...

Страница 189: ...ts and press the sash starting at the bottom onto the front strut so that it snaps into place See Details B and C Repeat for opposite side of windshield Position top grips 8 as shown See Detail D at t...

Страница 190: ...eld Using a plastic faced mallet gently tap sash to ensure wind shield seats properly See Detail A Insert screw 4 through washer 5 rubber grommet 6 and existing hole in front strut Secure with washer...

Страница 191: ...Page P 5 Repair and Service Manual Notes WEATHER PROTECTION Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 192: ...Page P 6 Repair and Service Manual Notes WEATHER PROTECTION Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 193: ...ON TITLE PAGE NO Page Q i Repair and Service Manual HANDHELD DIAGNOSTICS HOW TO USE THE HANDHELD PROGRAMMER Q 1 Primary Connections 4 PIN TYCO Q 1 Alternate Connection 4 PIN MOLEX Q 1 Navigation Q 1 C...

Страница 194: ...age Q ii Repair and Service Manual B HANDHELD DIAGNOSTICS Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTES...

Страница 195: ...ow position and also when the battery charger is con nected to the vehicle The main menu appears after the data is uploaded from the unit controller charger etc the main menu will not be displayed if...

Страница 196: ...the value of the parame ter BOOKMARK To set a position in the Menu hold a Book mark Key down for four seconds until the Bookmark set screen is displayed To jump to a selected Bookmark position press...

Страница 197: ...mph Accel Selection 1 3 2 Braking Selection 1 3 3 5 Freedom Speed 14 5 19 5 18 5 mph Accel Selection 1 2 1 Braking Selection 1 2 1 Monitor Battery Amp Hours 0 100000 AmpHr Battery Voltage 0 100 V Elas...

Страница 198: ...Speed Sensor Fault 0 100000 Hrs Main Driver On 0 100000 Hrs Main Coil Open 0 100000 Hrs Main Dropout 1 0 100000 Hrs Motor Stall 0 100000 Hrs Main Driver Off 0 100000 Hrs Main Dropout 2 0 100000 Hrs C...

Страница 199: ...r Fault History YES NO Information OEM Info Display OEM information Reconfigured Display reconfigure status Model Number Display handheld model number Serial Number Display handheld serial number Manu...

Страница 200: ...Page Q 6 Repair and Service Manual Notes HANDHELD DIAGNOSTICS Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 201: ...GE NO TROUBLESHOOTING TROUBLESHOOTING HAULER 800 1206HB 5201 Controller Faults and Troubleshooting R 1 TROUBLESHOOTING HAULER 1000 ELECTRICAL SYSTEM R 5 Basic Electrical Power System Troubleshooting R...

Страница 202: ...Page R ii Repair and Service Manual Notes TROUBLESHOOTING Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers...

Страница 203: ...plied to cause Contactor to close 3 8 Condition clears 1 Controller defective MOTOR STALL High Armature Current when no Speed Pulses detected Contactor closed 6 Speed Pulses appear 1 Motor is stalled...

Страница 204: ...on and Throttle applied OR Throttle applied before Key and Direction switch applied KSI ON Forward or Reverse ON 8 Throttle 25 1 Incorrect sequence of Vehicle input controls 2 Defective Throttle devic...

Страница 205: ...ge R 3 Repair and Service Manual Notes TROUBLESHOOTING HAULER 800 Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dange...

Страница 206: ...ge R 4 Repair and Service Manual Notes TROUBLESHOOTING HAULER 800 Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dange...

Страница 207: ...tion F Electronic Speed Control HAULER 1000 for HAULER 1000 vehicle VEHICLE SPEED ERRATIC Faulty ESC system Test and replace components as indicated by test procedure NO REDUCED SPEED IN REVERSE Fault...

Страница 208: ...in the bellows Remove the bellows and remove excess grease Insufficient lubricant in king pins rod ends idler bushing or steering box Add one pump of lubricant to each grease fitting and operate stee...

Страница 209: ...e R 7 Repair and Service Manual Notes TROUBLESHOOTING HAULER 1000 Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dange...

Страница 210: ...e R 8 Repair and Service Manual Notes TROUBLESHOOTING HAULER 1000 Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dange...

Страница 211: ...NG GROUNDING REQUIREMENTS S 1 GROUND SYSTEMS S 1 LIGHTINIG PROTECTION REQUIREMENTS S 1 EQUIPMENT FAULT AND PERSONAL SAFETY SYSTEM S 1 GROUND NETWORK REQUIREMENTS S 1 EXTERNAL GROUNDING REQUIREMENTS S...

Страница 212: ...ii Repair and Service Manual Notes LIGHTNING PROTECTION AND GROUNDING Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and D...

Страница 213: ...ohms cannot be obtained due to high soil resistivity rock formations or other abnormal conditions alternate methods for reducing the resistance to earth must be considered Chemical Treatments No salt...

Страница 214: ...below grade and be at least 24 away from the struc ture All bends in the conductor shall have a minimum radius of 8 and be no less than 90 degrees Ground Mats In areas where electrodes cannot be driv...

Страница 215: ...all pull boxes junction boxes and power panels In existing facilities where an existing conduit is not large enough to accommodate an additional ground conductor or where a conduit section is insulat...

Страница 216: ...4 Repair and Service Manual Notes LIGHTNING PROTECTION AND GROUNDING Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and D...

Страница 217: ...AGE NO Page T i Repair and Service Manual GENERAL SPECIFICATIONS HAULER 800 T 1 HAULER 1000 T 2 LIST OF ILLUSTRATIONS Fig 1 Vehicle Dimensions T 3 Fig 2 Incline Specifications and Turning Clearance Di...

Страница 218: ...ge T ii Repair and Service Manual B GENERAL SPECIFICATIONS Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTE...

Страница 219: ...2 cm Rear Axle Ratio 12 44 1 Overall Width 49 5 in 128 cm Performance Overall Height No Canopy 46 5 in 118 cm Top of steering wheel Seating Capacity 2 Person Overall Height With Canopy 70 0 in 178 cm...

Страница 220: ...9 5 in 128 cm Performance Overall Height No Canopy 46 5 in 118 cm Top of steering wheel Seating Capacity 2 Person Overall Height With Canopy 70 0 in 178 cm Dry Weight 810 lb 367 kg Without Batteries W...

Страница 221: ...ons Warnings and Dangers 7 5 in 19 0 cm 65 5 in 166 0 cm 103 5 in 262 0 cm 48 6 in 123 0 cm Rear 38 0 in 97 0 cm Front 37 0in 94 0 cm HAULER 800 44 5 in 113 0 cm 30 5 in 77 0 cm 10 5 in 27 0 cm 18 0 i...

Страница 222: ...e attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers TURNING CLEARANCE DIA HAULER 800 19 0 ft 5 8 m HAULER 1000 22 0 ft 6 7 m RECOMMENDED MAX RAMP GRADE 25 or 1...

Страница 223: ...Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers 6 3 16 cm 1 8 4 5 cm 1 4 3 5cm 7 8 19 8 cm 11 4 28 9 cm 4 8 12 2 cm 10 5 26...

Страница 224: ...age T 6 Repair and Service Manual B GENERAL SPECIFICATIONS Read all of Section B and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers NOTE...

Страница 225: ...properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failures or the manner in which each component may fail Be aware that a vehicle...

Страница 226: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...

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