ELECTRIC THREE WHEEL SERVICE VEHICLE
Page 13
Owner’s Manual and Service Guide
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS.
PERIODIC SERVICE SCHEDULE
Fig. 14 Periodic Service Schedule
✓
Check
♦
Clean, Adjust, etc.
▲
Replace
NOTE
:
Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BODY
♦
Clean body components as required
REVERSE WARNING DEVICE
✓
Check operation when direction selector is in reverse
TIRES
✓
Examine for cuts, excessive wear and pressure
(See GENERAL SPECIFICATIONS)
WHEELS
✓
Check for bent rims, missing or loose lug nuts
BATTERIES
♦
Recharge to full state of charge after each day’s use
CHARGER / RECEPTACLE
✓
Inspect connector system at each charge
MONTHLY - 20 HOURS
(includes items listed in previous table & the following)
BATTERIES
♦
Clean batteries & terminals with 1/4 cup (60 ml) baking soda to 1 1/2 gallons (6 liters)
water solution, rinse with clear water
✓
Check charge condition and all connections
SERVICE BRAKE
✓
Check brake performance, smooth operation
♦
Adjust if required
WIRING
✓
Check all wiring for loose connections and broken/missing insulation
CHARGER / RECEPTACLE
♦
Clean connections, keep receptacles free of dirt and foreign matter
ACCELERATOR
✓
Check for smooth movement
DIRECTION SELECTOR
✓
Check attachment, tighten if required
STEERING AND LINKAGES
✓
Check for excessive play, tightness of all hardware and bent or loose components
REAR AXLE
✓
Check for oil leakage, add lubricant (SAE 30 oil) as required
QUARTERLY - 50 HOURS
(includes items listed in previous tables & the following)
FRONT FORK
✓
Check for damage to axle and loose or missing hardware
CHARGER / RECEPTACLE
♦
Spray with P/N 27934-G02
FRONT WHEEL ALIGNMENT
✓
Check for unusual tire wear, align if required
SERVICE BRAKE
✓
Check for bent/binding linkage rods
✓
Check for damage or wear
SEMI-ANNUAL - 125 HOURS
(includes items listed in previous tables & the following)
DIRECTION SELECTOR
✓
Check for wear and smooth movement (lubricate shaft with light oil if required)
SERVICE BRAKES
♦
Clean and adjust, see Technician’s Repair and Service Manual
✓
Check brake shoe linings, see Technician’s Repair and Service Manual
BODY
♦
Clean body components and wax all painted surfaces
STEERING AND LINKAGES
♦
Lubricate, use wheel bearing grease
ANNUAL - 250-300 HOURS
(includes items listed in previous tables & the following)
FRONT WHEEL BEARINGS
♦
Adjust, see Technician’s Repair and Service Manual
♦
Pack, use wheel bearing grease
REAR AXLE
✓
Check lubricant, add lubricant (SAE 30 oil) as required
▲
Replace lubricant after 5 years
