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OPERATION AND SERVICE INFORMATION

Page 11

Owner’s Manual and Service Guide

Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

The painted surfaces of the vehicle provide attractive
appearance and durable protection. Frequent washing
with lukewarm or cold water and mild detergent is
required to preserve the painted surfaces.
Occasional cleaning and waxing with non-abrasive prod-
ucts designed for ‘clear coat’ automotive finishes will
enhance the appearance and durability of the painted
surfaces.
Corrosive materials used as fertilizers or for dust control
can collect on the underbody of the vehicle. These mate-
rials will cause corrosion of underbody parts unless
flushed occasionally with plain water. Thoroughly clean
any areas where mud or other debris can collect. Sedi-
ment packed in closed areas should be loosened to ease
it’s removal, taking care not to chip or otherwise damage
paint.

REPAIR

LIFTING THE VEHICLE

Tool List

Qty. Required

Floor jack .................................................................... 1
Jack stands ................................................................. 4
Chocks ........................................................................ 4
Some servicing operations may require the front wheels,
the rear wheels, or the entire vehicle be raised.

To reduce the possibility of severe injury or

death from a vehicle falling from a jack:

Be sure the vehicle is on a firm and level

surface.
Never get under a vehicle while it is sup-

ported by a jack.
Use jack stands and test the stability of the

vehicle on the stands.
Always place chocks in front and behind the

wheels not being raised.
Use extreme care since the vehicle is

extremely unstable during the lifting pro-

cess.

When lifting vehicle, position jacks and jack stands at the
areas indicated only.

To raise the entire vehicle, install chocks in front and
behind each front wheel (Ref Fig. 14 on page 11). Center
the jack under the rear frame crossmember. Raise the
vehicle enough to place a jack stand under the outer
ends of the rear axle.
Lower the jack and test the stability of the vehicle on the
two jack stands.
Place the jack at the center of the front axle. Raise the
vehicle enough to place jack stands under the frame
crossmember as indicated.
Lower the jack and test the stability of the vehicle on all
four jack stands.
If only the front or rear of the vehicle is to be raised, place
the chocks in front and behind each wheel not being
raised to stabilize the vehicle.
Lower the vehicle by reversing the lifting sequence.
.

Fig. 14  Lifting the Vehicle

Ref Liv 2

View from Underside of Vehicle

Center of
Front Axle

Flat Portion
of Frame

Outside End
of Rear Axle

Содержание 2007 COMMANDER 2100

Страница 1: ...A Textron Company ELECTRIC POWERED UTILITY VEHICLES ISSUED NOVEMBER 2006 REVISED OCTOBER 2010 OWNER S MANUAL AND SERVICE GUIDE 606411...

Страница 2: ...tions that could result in an unsafe condition Be sure that this manual remains as part of the permanent service record should the vehicle be sold WASH HANDS AFTER HANDLING Battery posts terminals and...

Страница 3: ...nge without notice Cushman Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual These are...

Страница 4: ...ischarge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unle...

Страница 5: ...T DISC BRAKES 4 RUN TOW MAINTENANCE STORAGE SWITCH PDS VEHICLES ONLY 4 Fig 8 Run Tow Maintenance Storage Switch 5 HORN 5 ELECTRIC LIFT SWITCH 5 Fig 9 Horn Button 5 PLASTIC LOADBED 5 MANUAL LIFT BED OP...

Страница 6: ...dd Check and Drain Axle Lubricant 19 Fig 22 Lubrication Points 19 PDS SYSTEM TEST 19 HARDWARE 19 CAPACITIES AND REPLACEMENT PARTS 19 Fig 23 Capacities and Replacement Parts 19 BATTERIES AND CHARGING 1...

Страница 7: ...r s Manual and Service Guide Fig 35 Vehicle Dimensions Incline Specifications and Turning Clearance Diameter 31 LABELS AND PICTOGRAMS Appendix A 1 LIMITED WARRANTIES Appendix B 1 DECLARATION OF CONFOR...

Страница 8: ...Page vi Owner s Manual and Service Guide TABLE OF CONTENTS Notes...

Страница 9: ...IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf of E Z GO I am directing that E Z GO Branch personnel Distributors...

Страница 10: ...for any such modifications or any other alteration which would adversely affect the safety of the vehicle Vehicles that are capable of higher speeds must limit their speed to no more than the speed of...

Страница 11: ...st drive the vehicle after any repairs or maintenance All tests must be conducted in a safe area that is free of both vehicular and pedestrian traffic Replace damaged or missing warning caution or inf...

Страница 12: ...Owner s Manual and Service Guide Notes Page x SAFETY INFORMATION...

Страница 13: ...specific safety rules and practices established to meet actual operating terrain and conditions However improper operation faulty maintenance or poor housekeeping may contrib ute to a condition of ins...

Страница 14: ...s or truck beds and re fuel them on the ground If this is not possible use a portable plastic fuel container to refuel equipment on a truck bed or trailer 6 5 Changing and Charging Storage Batteries f...

Страница 15: ...arrier to be certain that the safety interlock system if so equipped is operating properly 7 OPERATING SAFETY RULES AND PRACTICES 7 1 Personnel and Burden Carrier Operator Qualifications Only persons...

Страница 16: ...ns including authorized speed limits Under normal traffic conditions keep to the right Maintain a safe distance based on speed of travel from a carrier or vehicle ahead and keep the carrier under cont...

Страница 17: ...the fuel system or battery s Battery s shall be charged and serviced per manufacturer s instructions 7 3 4 8 Do not use open flames for checking electrolyte level in storage battery s or liquid level...

Страница 18: ...uctors insulators and connections shall be inspected and maintained per carrier manufacturer s recommendation p Carriers shall be kept in a clean condition to minimize hazards and facilitate detection...

Страница 19: ...ere injury or death Charging must take place in an area that is adequately ventilated minimum of 5 air exchanges per hour To reduce the chance of battery explosion that could result in severe injury o...

Страница 20: ...cord through the steering wheel when charg ing serves as a good reminder to store the cord out of the way when finished with charging The DC plug can be damaged by driving over or catching the cord o...

Страница 21: ...s some accessories remain operational with the key switch in the OFF position DIRECTION SELECTOR To prevent loss of control do not move Preci sion Drive System PDS vehicle direction selector while the...

Страница 22: ...he upper section of the pedal until it locks in place The park brake will release when the service brake pedal is depressed Use the lower section of the brake pedal to operate the service brake system...

Страница 23: ...over Operate the vehi cle with awareness of the load Read under stand and follow the Danger label affixed to the front of the loadbed Do not permit anyone to ride in the bed Before operating check to...

Страница 24: ...pty loadbed and will keep the bed raised Ref Fig 11 on page 6 Over time the gas strut may allow the loadbed to slowly lower If this condition is evident replacement of gas strut is required To lower t...

Страница 25: ...across an incline that exceeds 14 25 grade To reduce the possibility of severe injury or death resulting from improper vehicle opera tion the following warnings must be observed Refer to GENERAL SPEC...

Страница 26: ...approximately 2 mph 3 kph Pedal Up Braking Pedal up braking is regenerative braking that occurs when the accelerator pedal is released while the vehicle is moving between 8 mph 13 kph and the vehicle...

Страница 27: ...ve the direction selector to the direction desired Release the park brake by depressing the service brake pedal until the park brake releases Slowly depress the accelerator pedal to start the motor Re...

Страница 28: ...against flying objects and tree limbs Keep arms and legs inside of vehicle while it is moving TOWING A TRAILER The vehicle may be equipped with a receiver that can be fitted with a standard 1 7 8 bal...

Страница 29: ...o reduce the possibility of severe injury or death from a vehicle falling from a jack Be sure the vehicle is on a firm and level surface Never get under a vehicle while it is sup ported by a jack Use...

Страница 30: ...t is desirable to have a slightly higher inflation pressure On very soft turf a lower pressure reduces the possibility of tires cutting into the turf For vehicles being used on paved or hard sur faces...

Страница 31: ...and replace lens To replace the tail and brake light bulb roll the rubber bezel from around the edge of the taillight and remove lens Install replacement bulb and replace lens Fig 17 Tail and Brake Li...

Страница 32: ...removing battery wires Wrap wrenches with vinyl tape to reduce the possi bility of a dropped wrench shorting out a battery which could result in an explosion The electrolyte in a battery is an acid s...

Страница 33: ...CLE for proper lifting procedure and safety information SERIAL NUMBER PLATE AND LOCATION The serial number and manufacture date code label are on the vehicle One is placed on the body below the front...

Страница 34: ...vious table the following BATTERIES Clean batteries terminals See BATTERY CLEANING 3 Check charge condition and all connections 3 Check battery water WIRING 3 Check all wiring for loose connections an...

Страница 35: ...ed The test is conducted by latch ing the parking brake to eliminate different pedal pres sures and to include the affects of linkage mis adjustment Establish the acceptable stopping distance by testi...

Страница 36: ...ear It is unlikely that fluid will need to be added unless there is a leak in the system Raise the front of the vehicle See raising the vehicle Remove passenger side wheel tire Carefully wipe off dirt...

Страница 37: ...Service Manual for specific torque values Generally three grades of hardware are used in the vehi cle Grade 5 hardware can be identified by the three marks on the hexagonal head and grade 8 hardware...

Страница 38: ...me care Insulate metal container to prevent can from contacting battery terminals which could result in an explosion Wrap wrenches with vinyl tape to prevent the possibility of a dropped wrench from s...

Страница 39: ...rrect level of the electrolyte is 1 2 13 mm above the plates in each cell Ref Fig 25 on page 21 This level will leave approximately 1 4 3 8 6 10 mm of space between the electrolyte and the vent tube T...

Страница 40: ...se of a water hose without first neutralizing any acid will move acid from the top of batteries to another area of the vehicle or storage facility where it will attack the metal structure or the concr...

Страница 41: ...be placed into the battery racks and the battery hold downs tightened to 45 55 in lbs 5 6 Nm torque to prevent movement but not tight enough to cause distortion of the battery cases Inspect all wires...

Страница 42: ...cted from any circuit that could discharge the battery For PDS vehicles the controller should be disconnected from the batteries by setting the Run Tow Maintenance Storage switch located under the pas...

Страница 43: ...ng a discharge machine following manufacturer s recommendations A cost effective way to identify a poorly performing bat tery is to use a hydrometer to identify a battery in a set with a lower than no...

Страница 44: ...s corrected to 80 F or 27 C A variation of fifty points between any two cell readings example 1 250 1 200 indicates a problem with the low reading cell s As a battery ages the specific gravity of the...

Страница 45: ...Page 27 GENERAL SPECIFICATIONS Owner s Manual and Service Guide GENERAL SPECIFICATIONS...

Страница 46: ...f compensating single reduction rack and pinion DASH PANEL Scuff resistant with four drink holders SEATING Formed fabric backed vinyl covers over cushion foam Seating for operator and one passenger MO...

Страница 47: ...shock absorbers REAR SUSPENSION Heavy duty leaf springs with hydraulic shock absorbers STEERING Self compensating single reduction rack and pinion DASH PANEL Scuff resistant with four drink holders SE...

Страница 48: ...imensions 103 in 262 cm Rear 38 in 97 cm Front 38 in 97 cm 35 in 89 cm 10 in 25 cm 47 in 119 cm 47 in 119 cm 66 in 168 cm 111 in 282 cm 11 5 in 29 cm 18 in 46 cm 42 5 in 108 cm 50 in 127 cm Rear 38 in...

Страница 49: ...rvice Guide Fig 35 Vehicle Dimensions Incline Specifications and Turning Clearance Diameter RECOMMENDED MAX RAMP GRADE 25 or 14o MAX RECOMMENDED MAX SIDE TILT 25 or 14o MAX TURNING CLEARANCE DIAMETER...

Страница 50: ...Page 32 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Notes...

Страница 51: ...Appendix A 1 Owner s Manual and Service Guide LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS...

Страница 52: ...On Battery Under Seat WARNING Windshieldsdo not provide protection from golf ballsor other flying objects EGWHL14 See Following Pages For Explanation Of Pictogram WARNING Keep entire body inside car 2...

Страница 53: ...TER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS POSSIBLE DO NOT RIDE IN LOAD BED KEEP HANDS FINGERS AWAY FROM DUMP B...

Страница 54: ...NING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYIN...

Страница 55: ...RATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWERED VEHICLE IN...

Страница 56: ...Appendix A 6 Owner s Manual and Service Guide LABELS AND PICTOGRAMS...

Страница 57: ...Appendix B 1 Owner s Manual and Service Guide WARRANTY LIMITED WARRANTIES...

Страница 58: ...e WARRANTY DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local distributor authorized Branch or the Warranty Department with vehic...

Страница 59: ...Appendix C 1 Owner s Manual and Service Guide DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY EUROPE ONLY...

Страница 60: ...Appendix C 2 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Страница 61: ...Appendix C 3 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Страница 62: ...Appendix C 4 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Страница 63: ...omponents will eventually fail to perform properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failures or the manner in which each c...

Страница 64: ...800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Copyrighted Material This manual may not...

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