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Part No. 4801-3030 Rev. 1-15 

Page 

6

 of 

22

 

 

                  Super Saver XL-240 Heater  

 

 

Limited Warranty 

Warranty 

The GSI Group, LLC. (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under 
normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival 
at port of discharge, whichever is earlier.  The end-

user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s 

option and expen

se, products that in GSI’s judgment, contain a material defect in materials or workmanship.  Expenses incurred by 

or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the 
end-user. 

 

Warranty Extensions:

  The Limited Warranty period is extended for the following products: 

 

Product 

Warranty Period 

AP Fans and 
Flooring 

Performer Series Direct Drive  
Fan Motor 

  3 Years 

All Fiberglass Housings 

 Lifetime 

All Fiberglass Propellers 

 Lifetime 

AP/Cumberland 

Flex-Flo/Pan Feeding Systems 

 2 Years 

Cumberland 
Feeding/Watering 
Systems 

Feeder System Pan Assemblies 

  5 Years ** 

Feed Tubes (1.75" & 2.00") 

10 Years * 

Centerless Augers 

10 Years * 

Watering Nipples 

10 Years * 

Grain Systems 

Grain Bin Structural Design 

  5 Years 

Grain Systems 
Farm Fans 
Zimmerman

 

Portable & Tower Dryers 

  2 Years 

Portable & Tower Dryer Frames 
and Internal Infrastructure † 

  5 Years 

 

GSI further warrants that the frame, basket and excluding all auger and auger drive components of the portable and tower 
dyer shall be free from defects in materials for a period of time beginning on the twelfth (12

th

) month from the date of purchase 

and continuing until the sixtieth (60

th

) month from the date of purchase (extended warranty period). During the extended 

warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use 
without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended 
warranty. 

Conditions and Limitations: 

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH 
ABOVE.  SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, 
WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE 
IN CONNECTION WITH:  (i) PRODUCT MANUFACTURED OR SOLD BY GSI OR (ii) ANY ADVICE, INSTRUCTION, 
RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI 
REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR 
PURPOSE, OR DESIGN OF SUCH PRODUCTS. 

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of 
anticipated profits or benefits.  The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the 
amount paid for the product purchased.  This warranty is not transferable and applies only to the original end-user.  GSI shall 
have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or 
distributor. 

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which 
it manufactured.  Modifications to products not specifically delineated in the manual accompanying the equipment at initial 
sale will void the Limited Warranty. 

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, 
accident or which have been improperly/inadequately maintained.  This Limited Warranty extends solely to products 
manufactured by GSI.   

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the 
location and installation of products manufactured or sold by GSI. 

* Warranty prorated from list price: 
        0 to 3 years – no cost to end-user 
        3 to 5 years – end-user pays 25% 
        5 to 7 years – end-user pays 50% 
        7 to 10 years – end user pays 75% 
 
** Warranty prorated from list price: 
        0 to 3 years – no cost to end-user 
        3 to 5 years – end-user pays 50% 
 
  † Motors, burner components and    
     moving parts not included. Portable  
     Dryer screens included. Tower Dryer  
     screens not included. 

Содержание SUPER-SAVER XL SS-225-XL-240

Страница 1: ...lectriques 3 Etegnex toute flamme hue 4 Contactez immediatement votre compangie de gaz FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and liquids in the vicinity of this or any other appliance CONSIGNES DE SECURITE II es interdit d utiliser des liquides inflammables ou degageant des vapeurs inflammables a proximite de tout appareil fonctionnant au gaz Agricultural Building He...

Страница 2: ...ents paint thinner dust particles or unknown chemicals Failure to follow these instructions may result in a fire or explosion property damage personal injury or loss of life WARNING Not for home or recreational vehicle use Installation of this heater in a home or recreational vehicle may result in a fire or explosion property damage personal injury or loss of life WARNING Proper gas supply pressur...

Страница 3: ...ctions Be Sure To Check Delivery Locate packing slip and make sure all of the listed parts are enclosed If not call your Cumberland Distributor immediately Adjustable Wrench Gas Leak Testing Solution Pipe Glue 1 4 7 mm Nut Driver Install screw hooks with hammer or drill Model No Maximum Input Ventilation air required to support combustion SS 225 XL 225 000 BTUH 65 9 kW 1000 CFM 1699 m3 hr LP Propa...

Страница 4: ... to be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency of the heater Adequate gas volume and or pressure is the responsibility of the installer 12 Adequate ventilation must be provided 13 Combustion and ventilation air must not be obstructed 14 Not for use with duct work other than typ...

Страница 5: ...Inspect heater and gas connections periodically for gas leaks with an approved gas leak testing solution soap and water work well 6 Keep heater clean at all times A Open doors and blow out dust with high pressure air hose Be sure interior of burner and flared end are kept clean B Burner orifice and direct spark ignition assembly must be kept clean and free of carbon build up C Check blower wheel r...

Страница 6: ...Conditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH i PRODUCT MANUFACTURED OR SOLD BY GSI OR ii ANY ADVICE INSTRUCTION RECOMMENDATION OR S...

Страница 7: ...eling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 4 3 Installing Dual Flare Duct Fold Dual Flare duct to shape as shown in Fig 1 Install Dual Flare duct to heater exhaust Fig 1 as shown with sheet metal screws provided This provides a multi directional heat flow that may be set by bending flaps 4 4 Connecting the Gas Supply For ...

Страница 8: ...ter will operate every time power is supplied and the on off switch is activated If an external thermostat is to be used See Component Wiring Diagram the heater will operate only when power is supplied the on off switch is activated and the thermostat indicates a call for heat 5 2 Starting Up Adjust thermostat higher than house temperature Allow 20 seconds for heater to ignite On initial start up ...

Страница 9: ...eater with sheet metal screws provided 9 Place heater on support bracket Support bracket must be level before heater is set in place 10 Slide thru wall extension duct assembly into mounting flange and secure with sheet metal screws 11 Place outer flashing seal around thru wall extension duct and secure with sheet metal screws to inside of wall 12 Fasten directional duct to extension duct mounting ...

Страница 10: ...Phase IND L1 LED MV PS2 PS1 W FS R X C DIAGNOSTIC INDICATOR 1 DSI CPC CONNECTOR DSI HV REMOVE JUMPER FOR DIRECT WIRE THERMOSTAT OPTION COMPONENT AND WIRING DIAGRAM CONTROL BOX 8 7 THERMOSTAT OPTIONS Low Voltage Control Direct Wire Thermostat or Controller Piggy Back Thermostat INSIDE HEATER 7 8 7 Component and Wiring Diagram ...

Страница 11: ...EMATIC DIAGRAM 240 Volts A C 50 60 Hz Single Phase LEG 1 LEG 2 GROUND LINE VOLTAGE THERMOSTAT 10 AMP FUSE ON OFF TRANSFORMER 24 VAC 40VA 50 60 Hz LINE VOLTAGE LOW LINE UNITED TECHNOLOGIES Direct Spark Ignition Control FLAME SENSOR PROBE GND REDUNDANT VALVE MAIN VALVE HIGH LIMIT SWITCH SAIL SWITCH IND L1 COM R PS1 X PS2 W MV C FS MOT HV GND ...

Страница 12: ...r apparent damage Check wiring for loose connections 4 Inspect igniter for visible cracking or scale deposits Inspect flame sensor for position or deposits shorting sensor to burner 5 After performing the above inspections restore gas supply and electric power to the equipment Close thermostat contacts to cycle the system If a no heat condition persists the three visual indicators listed below wil...

Страница 13: ... a new ignition sequence when the false flame is no longer present 4 Status Indicator Flashing Four Times When the status indicator LED shows the repeating error code of four flashes the gas valve is energized during no call for heat 9 3 Checking Manifold Pressure To be performed by a certified gas technician only 1 Unplug heater from power source and turn ball valve to OFF position 2 Remove outle...

Страница 14: ...nt across module terminals L1 and C Does igniter have carbon or dust build up Remove igniter Clean igniter with fine steel wool or emery cloth Spark gap should be 1 8 Reinstall igniter Disconnect igniter wire Connect ohm meter to igniter wire terminals Is resistance greater that 100 ohms Replace igniter wire Replace 1016 United Technologies control 9 4 Chart 1 First Visual Check Chart 1 First Visu...

Страница 15: ...Part No 4801 3030 Rev 1 15 Page 15 of 22 Super Saver XL 240 Heater M 9 5 Chart 2 Second Visual Check Chart 2 Second Visual Check NOTE All voltage readings 10 15 ...

Страница 16: ...gniter remains sparking with main burner flame present Replace 1016 United Technologies Control Replace 1016 United Technologies Control Is control box C terminal wired to burner ground DSI system cycle complete 9 6 Chart 3 Third Visual Check Chart 3 Third Visual Check ...

Страница 17: ...0 4 x 12 160 000 48 b c 2 2 x 40 000 2 x 12 80 000 24 c e 1 1 x 40 000 1 x 12 40 000 12 b d 1 1 x 40 000 1 x 12 40 000 12 b f 1 1 x 40 000 1 x 12 40 000 12 c g 1 1 x 40 000 1 x 12 40 000 12 2 Determine the ELOP Length from meter to most remote heater length from a to e or g 100ft 30m 25ft 8 m 125ft 38 m Minor loss equivalents from Table 1 1 gate valve x 2ft valve 1 m valve 3 tees x 11 ft tee 4 m t...

Страница 18: ...3000 15800 12800 10900 9700 8800 8100 7500 7200 6700 5500 1 4600 3783 3432 Table values given in BTUH 1000 To convert to kW multiply table values by 0 3 1 inch 25 4 mm Pipe Sizes Determined For Diagram Pipe Section Max Gas Capacity Value Determined From Table 2 Pipe Size Determined From Table 2 BTUH kWh inches mm a b 280 000 82 1 1 4 in 31 8 b c 135 000 40 1 in 25 4 b d 72 000 21 in 19 1 b f 72 00...

Страница 19: ...er date of manufacture voltage frequency gas type inside or outside mount and whether the heater is constructed of galvanized or stainless steel 1045 1305 Natural Gas 1045 0100 LP Propane Gas 1021 2501 0404 2344 3005 2130 3005 0102 3005 0107 6401 2889 1007 1614 6401 2879 1903 0111 240V 1018 1110 0404 2358 1010 1317 LP Propane Gas 1010 2500 Natural Gas ...

Страница 20: ...2867 6401 1145 6401 1140 0404 2341 1004 1406 0404 2342 3002 6010 1041 1488 1009 1500 3001 0111 1021 1500 1021 1496 1041 1491 1021 1495 3004 0100 LP Propane Gas 3004 0101 Natural Gas 1041 5004 SEE MODEL NO 1004 1422 1004 1102 6401 1308 1004 6029 1001 2597 8089 0408 1901 0088 1005 0100 ...

Страница 21: ... of 22 Super Saver XL 240 Heater 6401 2879 1004 0107 0408 1131 1004 1388 1004 1412 6401 1318 1001 1452 0408 5017 3001 1740 0408 1146 3017 5090 240V 50 Hz 240 Volt Heater Plate 3001 2862 3591 1200 3008 2258 3006 1580 1042 2693 3010 2139 ...

Страница 22: ...Copyright 2015 by The GSI Group LLC Printed in the USA ...

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