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Chapter 1: Safety Precautions

Safety Decals

The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.

Location

Decal No.

Decal

Description

Left and right

middle, inside

and outside

DC-2180

Non-text fan Warnings

Left middle out-

side and right

middle inside

DC-1540

Danger High Voltage

Warning Stay Clear of Rotat-

ing Blade

Warning Flying Objects

Hazard

Left middle out-

side and right

middle inside

DC-995

Warning Shear Point

To replace a damaged or missing decal, contact us to receive a free replacement.

GSI Decals

1004 E. Illinois St.
Assumption, IL 62510
Tel: 1-217-226-4421

PNEG-2054

54" Galvanized Butterfly Panel Fan

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Содержание PNEG-2054

Страница 1: ...54 Galvanized Butterfly Panel Fan Installation and Operation Manual PNEG 2054 Version 2 0 Date 01 31 20 PNEG 2054...

Страница 2: ...ns photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 2054 54 Gal...

Страница 3: ...ng 18 Fan Cabinet Assembly 20 Motor and Belt Installation 22 Tabbed Cone Panel Assembly 24 Butterfly Assembly 27 Grill Guard Assembly 30 Inlet Grill Assembly 31 Rest Shelf Assembly 32 Electrical Conne...

Страница 4: ...ns photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 4 PNEG 2054 54 Gal...

Страница 5: ...d Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This e...

Страница 6: ...l indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in ser...

Страница 7: ...ctions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repa...

Страница 8: ...cal or mechanical guards removed Serious injury or death can result Do not put hand or arm in fan Rotating parts can crush and dismember Do not put any kind of tool inside the fan to clear debris whil...

Страница 9: ...s to come into contact with oil grease hot surfaces or chemicals Motor overload protection must be provided with each single phase fan A circuit breaker or slow blow motor type fuse must be used A saf...

Страница 10: ...may operate under automatic control and may start without warning Lock out power source before making adjustments cleaning or maintaining equipment Keep area clean and dry Keep hands feet and clothing...

Страница 11: ...Left and right middle inside and outside DC 2180 Non text fan Warnings Left middle out side and right middle inside DC 1540 Danger High Voltage Warning Stay Clear of Rotat ing Blade Warning Flying Obj...

Страница 12: ...sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Name...

Страница 13: ...uild up that reduce air flow The butterfly shutter also provides protec tion against harsh weather conditions such as wind and moisture while the fan is not in use During operation air from the fan fo...

Страница 14: ...Chapter 2 General Information Main Assemblies Figure 2 1 54 in Galvanized Butterfly Panel Fan Main Assemblies 14 PNEG 2054 54 Galvanized Butterfly Panel Fan...

Страница 15: ...d 77 0175 Size 54 in Galvanized Butterfly Panel Fan Housing and Cone Voltage 230V Amps 8 0 Frequency 50 60 Hz Single Phase New Fan Model Part Number Cabinet Assembly Model Part Number Description Bess...

Страница 16: ...NOTES 16 PNEG 2054 54 Galvanized Butterfly Panel Fan...

Страница 17: ...ing and Positioning Fan Cabinet Assembly Motor and Belt Installation Tabbed Cone Panel Assembly Butterfly Assembly Grill Guard Assembly Inlet Grill Assembly Rest Shelf Assembly Electrical Connection P...

Страница 18: ...eight 56 25 32 in x minimum width 54 5 8 in NOTE Remember that the framing must be able to support the weight of the fan assembly Ensure the load bearing portion of the bottom sill is rigid and proper...

Страница 19: ...s normally 74 in diameter but the Arches in the side cone panels can be flattened giving a total of 64 in side to side See tabbed cone panel assembly for details If not sure of sufficient clearance co...

Страница 20: ...cal braces A Venturi 12 0612 HH C Bolts S 7485 B Vertical braces 12 0210 HH D Nuts S 968 2 Install the bearing bracket E to the vertical braces G with the bolts C and nuts D Figure 3 4 Assemble the be...

Страница 21: ...t the propeller is installed on the inside of the venturi 6 Align the keyway P and insert the propeller N on the other end of the shaft K 7 Secure the propeller to the shaft with the prop screw O Figu...

Страница 22: ...left side vertical brace B with the bolts F and nuts G 4 Align the keyway and insert the pulley I on the motor shaft 5 Make sure the motor pulley I tensioner J and driven pulley are in a straight lin...

Страница 23: ...t installation I Motor pulley High Flow Model 1011 2638 High Effi ciency Model 16 0016 and Ultra Effi ciency Model 16 0016 K Fan pulley High Flow Model 1011 5000 High Effi ciency Model 12 0493 and Ult...

Страница 24: ...l the bolts and nuts through the holes where the panels overlap to hold the four 4 cone panels together 4 Once four 4 cone panels are assembled stand the assembly up with the large radius E side down...

Страница 25: ...he remaining bolts and nuts G into place to hold the cone together NOTE Make sure the bolt heads are located on the inside of the cone assembly Loosely tighten the nuts Figure 3 10 Tabbed cone assembl...

Страница 26: ...g angles H corner braces K and bolts I NOTE While installing the cone make sure that the bottom panel with the drain hole is closest to the ground Figure 3 11 Cone strut angles H Cone strut angle 12 0...

Страница 27: ...blocks 12 0464 B Spring clips 12 0457 G Bolts S 853 C Butterfly flaps 12 0482 H Nuts S 7025 D Shafts 12 0583 I Spring 16 0100 E Nylon washers 12 0319 J Diverter 0401 10861 5 The V shaped center bar of...

Страница 28: ...arity CAUTION Fan ring must be plumb and level in order for doors to operate properly 7 Attach the springs I from the flaps C to the spring clip B 8 Push the flaps open and make sure that the flaps cl...

Страница 29: ...o side clip the two 2 side wires of the grill M on both sides 10 Using a rubber mallet hammer along the Arches formed on both side panels until they flatten as shown If needed use the supplied 5 16 in...

Страница 30: ...eyelets E on the grill align with the holes in the cone panels at all positions 2 Install the grill guard A to the cone assembly B using the bolts C and whiz nuts D Figure 3 15 Grill guard assembly A...

Страница 31: ...mp the clips 3 Install the hanging hooks E on the four corners of the fan cabinet assembly F 4 Install the assembled front grill C to the hanging hooks as shown Figure 3 16 54 in Inlet grill assembly...

Страница 32: ...lf A can be used for 54 in panel fan model by orienting as shown and using the appro priate wall mounting holes D Figure 3 17 Rest shelf A Rest shelf 12 0616 HH C Bottom of venturi panel B Self drilli...

Страница 33: ...ping conduit on the side of the motor or the supplied wire with a three prong plug attached In either case it is important to attach the ground wire to the ground lug A as depicted 3 For correct motor...

Страница 34: ...each fan 6 A safety cut off switch should be located next to each fan A circuit breaker switch or slow blow motor type fuses must be used 3 Phase fans require three 3 pole contactors with overload pr...

Страница 35: ...an is de energized 5 If the propeller is turning backwards the flaps will not open If this is the case refer to Electrical Connection and switch the black and red wires as noted after de energizing th...

Страница 36: ...nt and will damage the bearing Incompatible grease or lack of service will void bearing warranty DANGER DO NOT use a pneumatic or powered grease gun 6 When cleaning the fans Do Not Spray bearings tens...

Страница 37: ...FF Contact local utility supplier Belt is broken Replace Defective motor Replace Open power supply circuit Replace fuse or reset circuit breaker Check for disconnected cut or damaged power cord Insuff...

Страница 38: ...clean as necessary Motor has excessive dirt build up Clean unit Fan blade has excessive dirt build up Clean unit Building operating static pressure too high Adjust air inlets to lower static pressure...

Страница 39: ...Butterfly Panel Fan Parts Table 6 1 Motor Part Numbers Model Number Part Numbers Motor Part Number C Driven Pulley Part Number I Motor Pulley Part Number H 77 0173 3017 3101 1011 5000 16 0016 77 0174...

Страница 40: ...15 208 230V 50 60 Hz See Motor Chart 1 D 12 0213 HH Motor Mount Bracket 54 in Galvanized Fan 1 E 12 0212 HH Bearing Bracket 54 in Galvanized Fan 1 F 12 0211 HH Tensioner Bracket 54 in Galvanized Fan 1...

Страница 41: ...0 x 3 4 in ZN Grade 2 4 Y S 7025 Nylock Nut 1 4 20 in ZN Grade 5 2 Z 1019 2417 Square Key 1 4 in x 1 in 1 AA S 9303 Flange Bolt 3 8 16 x 1 1 2 in YDP Grade 8 5 AB 1001 1457 Nylock Nut 3 8 16 in ZN Gra...

Страница 42: ...NOTES 42 PNEG 2054 54 Galvanized Butterfly Panel Fan...

Страница 43: ...UITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product...

Страница 44: ...ns which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fa...

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