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5

S

ection

 2 — i

mportant

 S

afe

 o

peration

 p

racticeS

Children

1. 

Tragic accidents can occur if the operator is not alert to the 

presence of children. Children are often attracted to the 

machine and the mowing activity. They do not understand 

the dangers. Never assume that children will remain where 

you last saw them.

a.  Keep children out of the mowing area and in 

watchful care of a responsible adult other than the 

operator. 

b. 

Be alert and turn machine off if a child enters the 

area. 

c.  To avoid back-over accidents, always look behind 

and down for small children. 

d.  Never carry children, even with the blade(s) shut off. 

They may fall off and be seriously injured or interfere 

with safe machine operation.

e.  Use extreme care when approaching blind corners, 

doorways, shrubs, trees or other objects that may 

block your vision of a child who may run into the 

path of the machine.

f. 

Keep children away from hot or running engines. 

They can suffer burns from a hot muffler. 

g.  Remove key when machine is unattended to  

prevent unauthorized operation.

2. 

Never allow children under 14 years of age to operate this 

machine. Children 14 and over should read and understand 

the instructions and safe operation practices in this manual 

and on the machine and should be trained and supervised 

by an adult.

Towing

1. 

Tow only with a machine that has a hitch designed for 

towing. Do not attach towed equipment except at the 

hitch point.

2. 

Follow the manufacturers recommendation for weight 

limits for towed equipment and towing on slopes.

3. 

Never allow children or others in or on towed equipment.

4. 

On slopes, the weight of the towed equipment may cause 

loss of traction and loss of control.

5. 

Travel slowly and allow extra distance to stop.

6. 

Do not shift to neutral and coast downhill.

Suspension Seat

This unit is equipped with a heavy-duty vinyl fabric-covered seat 

incorporating adjustable armrests, an adjustable seat back, an 

adjustable fore/aft track, a weight/ride adjustable mechanical 

suspension system, and an Operator Presence Sensor (OPS).
• 

The OPS, in the form of a switch, is integrated into the seat 

bottom and is connected to the machine electrical system. 

• 

The weight/ride adjustment lever is located on the right 

side of the seat back and incorporates three settings: light 

= 110 lbs, medium = 195 lbs, and heavy = 286 lbs. Lever up 

is light and down is heavy. Weight adjustment should be 

made without the operator sitting in the seat.

• 

The seat back recline adjustment is also on the right side 

between the seat back and seat bottom, and it provides up 

to 10 degrees.

• 

The fore/aft single-locking adjustment tracks operate on 

roller-bearings for smooth and almost effortless operation. 

The lever for seat track actuation is near the right front 

corner of the seat bottom, and allows fore/aft adjustment 

of 4”.

• 

The seat is attached to pivotal brackets, which allow the 

seat assembly to pivot forward onto the foot platform area.

NOTE: 

The Operator Presence Sensor must be connected 

to the electrical wiring harness.

Service

Safe Handling of Gasoline:

1. 

To avoid personal injury or property damage use extreme 

care in handling gasoline. 

Gasoline is extremely 

flammable and the vapors are explosive.

 Serious 

personal injury can occur when gasoline is spilled on 

yourself or your clothes which can ignite.  Wash your skin 

and change clothes immediately.

a.  Use only an approved gasoline container.
b.  Extinguish all cigarettes, cigars, pipes and other 

sources of ignition.

c.  Never fuel machine indoors.
d.  Never remove gas cap or add fuel while the engine 

is hot or running. Allow engine to cool at least two 

minutes before refueling.

e.  Never over fill fuel tank. Fill tank to no more than ½ 

inch below bottom of filler neck to allow space for 

fuel expansion.

f. 

Replace gasoline cap and tighten securely.

g.  If gasoline is spilled, wipe it off the engine and 

equipment. Move machine to another area. Wait 5 

minutes before starting the engine. 

h.  To reduce fire hazards, keep machine free of grass, 

leaves, or other debris build-up. Clean up oil or fuel 

spillage and remove any fuel soaked debris.

i. 

Never store or re-fuel the machine or fuel container 

inside where there is an open flame, spark or pilot 

light as on a water heater, space heater, furnace, 

clothes dryer or other gas appliances. 

j. 

Allow a machine to cool at least five minutes before 

storing.

2. 

Avoid Static Discharge

a.  Never fill containers inside a vehicle or on a truck 

or trailer bed with a plastic liner. Always place 

containers on the ground away from your vehicle 

before filling.

b.  When practical, remove gas-powered equipment 

from the truck or trailer and refuel it on the ground. 

If this is not possible, then refuel such equipment on 

a trailer with a portable container, rather than from a 

gasoline dispenser nozzle.

c.  Keep the nozzle in contact with the rim of the fuel 

tank or container opening at all times until fueling is 

complete. Do not use a nozzle lock-open device.

Содержание Z-Force 48

Страница 1: ...t Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY Z Force S60 Z Force S48 Commercial Form No 769 08661 November 12 2012 ...

Страница 2: ...nformation available at the time of printing Review this manual frequently to familiarize yourself with the machine its features and operation Please be aware that this Operator s Manual may cover a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all models We reserve the right to change product sp...

Страница 3: ...jects which ricochet can cause serious injury to the eyes 9 Wear sturdy rough soled work shoes and close fitting slacks and shirts Loose fitting clothes and jewelry can be caught in movable parts Never operate this machine in bare feet or sandals 10 Be aware of the mower and attachment discharge direction and do not point it at anyone Do not operate the mower without the discharge cover or entire ...

Страница 4: ...d with the approved accessory or attachment 28 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury 29 If situations occur which are not covered in this manual use care and good judgment Cont...

Страница 5: ...adjustment should be made without the operator sitting in the seat The seat back recline adjustment is also on the right side between the seat back and seat bottom and it provides up to 10 degrees The fore aft single locking adjustment tracks operate on roller bearings for smooth and almost effortless operation The lever for seat track actuation is near the right front corner of the seat bottom an...

Страница 6: ... specifications may lead to improper performance and compromise safety 12 Do not change the engine governor settings or over speed the engine The governor controls the maximum safe operating speed of the engine 13 Maintain or replace safety and instruction labels as necessary 14 Observe proper disposal laws and regulations for gas oil etc to protect the environment 15 According to the Consumer Pro...

Страница 7: ...semble and operate WARNING ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury BYSTANDERS Ke...

Страница 8: ...ee Figure 1 and Figure 2 4 Adjust gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation See Figure 2 above 1 5 d a s h e d l i n e Slope Gauge Figure 2 Figure 1 15 Slope 15 Slope WARNING Slopes are a major factor related to tip over and roll over accidents which can result in severe injury or...

Страница 9: ...e Steering Wheel Column The steering wheel column is tilted all the way back for shipping purposes To tilt the column forward press the steering tilt pedal Release the steering tilt pedal when the column is in the desired position Steering Wheel 1 Remove the hardware for attaching the steering wheel from beneath the steering wheel cap Carefully pry off the steering wheel cover to remove the hardwa...

Страница 10: ...3 4 Adjusting the Seat To adjust the position of the seat push the seat adjustment lever to the left Slide the seat forward or rearward to the desired position then release the adjustment lever Make sure seat is locked into position before operating the tractor See Figure 3 5 Figure 3 5 Install the Rear Hitch Bracket 1 Remove the hex flange screws and flange lock nuts that secure the hitch bracket...

Страница 11: ...e red cable to the positive battery terminal with the bolt and hex nut See Figure 3 8 Figure 3 8 2 Remove the plastic cover if present from the negative battery terminal and attach the black cable to the negative battery terminal with the bolt and hex nut See Figure 3 8 3 Position the red rubber boot over the positive battery terminal to help protect it from corrosion NOTE If the battery is put in...

Страница 12: ...ired height index hole then push pedal forward and rock forward to unlock and slowly allow the pedal to move back until it reaches the lock rod Ignition Switch The ignition switch is located on the LH console to the right of the operator s seat The ignition switch has three positions as follows STOP The engine and electrical system is turned off RUN The tractor electrical system is energized START...

Страница 13: ...E P ARK BRAKE OIL BA TT Indicator Panel Features Battery Indicator Illuminates and the battery voltage is displayed briefly when the ignition switch it turned to the ON position Illuminates to indicate the battery voltage has dropped below 11 5 0 5 1 0 volts The battery voltage is also displayed on the hour meter If this indicator and display come on during operation check the battery and charging...

Страница 14: ...ated on the LH console to the left of the operator s seat and on the LH utility bin Storage Tray The storage tray is located at the rear of the LH console Seat Adjustment Lever The seat adjustment lever is located below the front left of the seat The lever allows for adjustment of the fore to aft position of the operator s seat Refer to the Assembly Set Up section for instructions on adjusting the...

Страница 15: ...l minutes to cool before refueling Tighten the fuel cap securely Before Operating Your Tractor Before you operate the tractor study this manual carefully to familiarize yourself with the operation of all the instruments and controls It has been prepared to help you operate and maintain your tractor efficiently This engine is certified to operate only on clean fresh unleaded regular gasoline For be...

Страница 16: ...the interlock system for proper operation WARNING For personal safety the operator must be sitting in the tractor seat when starting the engine NOTE Refer to the Engine Operator s Manual for oil fill up instructions and refer to the Assembly Set Up section for gasoline fill up instructions 1 Operator must be sitting in the tractor seat 2 Engage the parking brake Refer to Figure 5 2 Engage the Park...

Страница 17: ...hecked and repaired as soon as possible to eliminate the need for jump starting Stopping the Engine 1 Place the PTO switch in the OFF position 2 Engage the parking brake 3 Move the throttle control to the SLOW position and allow the engine to idle for about one minute 4 Turn the ignition key to the OFF position and remove the key from the ignition switch NOTE Always remove the key from the ignitio...

Страница 18: ...hildren and pets at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area The following information will be helpful when using the cutting deck with your tractor WARNING Plan your mowing pattern to avoid discharge of materials toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause dischar...

Страница 19: ...o the correct terminals reversing them could result in serious damage to your engine s alternating system Battery Storage 1 When storing the tractor for extended periods disconnect the negative battery cable It is not necessary to remove the battery 2 All batteries discharge during storage Keep the exterior of the battery clean especially the top A dirty battery will discharge more rapidly 3 The b...

Страница 20: ...Hydrostatic Transmission Your zero turn tractor is equipped with dual integrated hydrostatic pumps transaxles that are sealed and are maintenance free However this model is equipped with a transmission oil expansion reservoir Under normal operating conditions the oil level in the expansion reservoir does not need to be checked and no additional oil is needed If checking the reservoir oil level pro...

Страница 21: ...sh Nozzle Figure 6 2 4 Turn the water on 5 While sitting in the operator s position on the tractor start the engine and place the throttle lever in the FAST position 6 Move the tractor s PTO Blade Engage into the ON position 7 Remain in the operator s position with the cutting deck engaged for a minimum of two minutes allowing the underside of the cutting deck to thoroughly rinse 8 Move the tracto...

Страница 22: ...eling adjustments Refer to Tires for information regarding tire pressure Always level the deck side to side before front to rear NOTE When leveling the deck side to side make sure the two rear adjustment gears are set in the middle of the adjustment range If the cutting deck appears to be mowing unevenly a side to side adjustment can be performed Adjust if necessary as follows 1 With the tractor p...

Страница 23: ...ation regarding tire pressure Always level the deck side to side before front to rear The front of the deck should be between 1 4 and 3 8 lower than the rear of the deck Adjust if necessary as follows 1 Park the tractor on a firm level surface and place the deck lift pedal in a middle position 2 Rotate the blade nearest the discharge chute so that it is parallel with the tractor 3 Measure the dist...

Страница 24: ...NOTE In the highest position the upper hex screws and flange lock nuts are in the hole directly above the slots in the lowest position the upper hex screws and flange lock nuts are in the uppermost hole 3 Move the brackets into the desired position and re install but do not tighten the upper hex screws and flange lock nuts through brackets and the deck 4 Tighten the lower hex screws and flange loc...

Страница 25: ...gative lead This will prevent sparking or possible injury from an electrical short caused by contacting the tractor body with tools being used to connect the cables Charging the Battery Test and if necessary recharge the battery after the tractor has been stored for a period of time A voltmeter or load tester should read 12 6 volts DC or higher across the battery terminals See Figure 7 2 Voltmeter...

Страница 26: ...n the idler assembly turn the wrench towards the back of the tractor and slide the belt off the PTO pulley See Figure 7 4 for the Z Force S60 and Figure 7 5 for the Z Force S48 Idler Assembly Figure 7 4 Idler Pulley Idler Pulley Bracket PTO Pulley Idler Pulley Figure 7 5 5 Once the belt is off the PTO pulley slide the deck forward and unhook the U Rod at the nose of the deck 6 Pull the cotter pins...

Страница 27: ...nsion is on the belt To adjust the tension refer to Adjusting Belt Tension on page 23 NOTE Before using the tractor double check the belt routing to make sure that the belt has been routed properly Deck Installation Install the deck on the tractor as follows 1 Place the deck lift pedal in the highest mowing position and secure it by placing the lock rod behind the pedal See Figure 7 3 2 Slide the ...

Страница 28: ...d and the same angle of sharpness is maintained If the cutting edge of a blade has already been sharpened many times or if any metal separation is present it is recommended that new blades be installed New blades are available at your authorized dealer The blades may be removed as follows 1 Remove the deck from beneath the tractor refer to Deck Removal on page 26 then gently flip the deck over to ...

Страница 29: ...Deck Removal on page 26 2 Remove the hex washer screws securing the belt covers to the deck and remove the belt from the spindle pulleys Refer to Figure 7 13 1 Remove the drive belt See Replacing the Belt 2 Remove the blade See Mower Blade Care 3 Use a 3 4 wrench to hold the hex nut on top of the spindle assembly when loosening the hex nut securing the blade A block of wood may be placed between t...

Страница 30: ...e pressure 1 Perform side to side deck adjustment 2 Sharpen or replace blade 3 Check tire pressure in all four tires Mower will not mulch grass If Equipped w Mulching Kit 1 Engine speed too low 2 Wet grass 3 Excessively high grass 4 Dull blade 1 Place throttle in FAST position 2 Do not mulch when grass is wet 3 Mow once at a high cutting height then mow again at desired height or make a narrower c...

Страница 31: ...ce S60 954 04262 PTO Belt Z Force S60 954 3092A Drive Belt 954 04044A Deck Belt Z Force S48 942 04415 Mowing Blade Z Force S60 942 04417 Mowing Blade Z Force S48 918 3129C Deck Spindle 634 3159 Deck Wheel Z Force S60 734 04155 Deck Wheel Z Force S48 925 1707D Battery 951 12193A Gas Cap ...

Страница 32: ...acement Parts Component Part Number and Description 946 1086 Throttle Control Cable 946 04752 Choke Control Cable 925 2054A Ignition Key 01006693P Chute Deflector 634 04698 Wheel Assembly 634 04623 Caster Wheel Assembly ...

Страница 33: ...034150 Twin Bagger Power Assist 59A30034150 Power Assist Twin Bagger 19A70018100 Headlight Kit 19A70016100 Mulch Kit Z Force S48 19A70017100 Mulch Kit Z Force S460 19A70024100 58 Snow Blade OEM 190 784 Wheel Weights 490 850 0005 Blade Removal Tool 490 850 0008 Oil Siphon Recommended for residential use only ...

Страница 34: ...uent purchaser that the outdoor equipment engine is Designed built and equipped so as to conform with all applicable regulations and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in MTD Consumer Group Inc s application for certification The warranty period begins on the date the outdoor e...

Страница 35: ...the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage Further the coverage under this warranty extends only to parts that were present on the off road engine and equipment purchased The following emission warranty parts are covered if ap...

Страница 36: ...warranty coverage if the hour meter or any part thereof is altered modified disconnected or otherwise tampered with HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE AND APPLICABLE MAINTENANCE RECORDS through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Cub Cadet LLC at P O Box 361131 Cleveland Ohio ...

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