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23

S

ection

 4 — S

ervice

• 

Always keep the battery cables and 

terminals clean and free of corrosion.

• 

Avoid tipping. Even a sealed battery will 

leak electrolyte when tipped.

Warning! 

Batteries contain 

sulfuric acid and may emit 

explosive gases. Use extreme 

caution when handling batteries. 

Keep batteries out of the reach of 

children.

Battery Storage

1. 

When storing the tractor for extended 

periods, disconnect the negative battery 

cable. It is not necessary to remove the 

battery.

2. 

All batteries discharge during storage. 

Keep the exterior of the battery clean, 

especially the top. A dirty battery will 

discharge more rapidly.

3. 

The battery must be stored with a full 

charge. A discharged battery can freeze 

sooner than a charged battery. A fully 

charged battery will store longer in cold 

temperatures than hot.

4. 

Recharge the battery before returning to 

service. Although the tractor may start, 

the engine charging system may not 

fully recharge the battery.

Removing the Battery

1. 

Slide the seat all the way forward.

2. 

Remove the hex washer screw securing the 

battery hold-down bracket to the frame. 

Then flip the battery hold-down bracket up 

to free the battery. See Figure 4-5

Figure 4-5

3. 

Remove the hex cap screw and sems nut 

securing the black negative battery lead 

to the negative battery post (marked 

NEG). Move the cable away from the 

negative battery post.

4. 

Remove the hex cap screw and sems nut 

securing the red positive battery lead to 

the positive battery post (marked POS).

5. 

Carefully lift the battery out of the 

tractor.

NOTE: 

On some models it may be 

necessary to slide the battery left or 

right to remove it.

6. 

Install the battery by repeating the 

above steps in the reverse order.

Using the Transmission Bypass Rods

If for any reason the tractor will not drive or you 

wish to move the tractor, the two hydrostatic 

transmissions are equipped with a bypass 

rod that will allow you to manually move the 

tractor short distances. 

Warning! 

Do not tow the 

tractor, even with the bypass rod 

engaged. Serious transmission 

damage will result from doing so.

1. 

Engage the transmission bypass valves 

by pulling the bypass lever (a) upward 

and all the way back. See Figure 4-6.

(a)

Figure 4-6

2. 

To release the bypass lever (a), push the 

lever forward.

Hydrostatic Transmission

Your zero turn tractor is equipped with dual 

integrated hydrostatic pumps/transaxles that 

are sealed and are maintenance-free. However, 

this model is equipped with a transmission oil 

expansion reservoir. Under normal operating 

conditions, the oil level in the expansion 

reservoir does not need to be checked and 

no additional oil is needed. If checking the 

reservoir oil level, proceed as follows:

Warning! 

Check the oil level 

ONLY before starting the tractor 

when the transmission oil is fully 

cooled. 

1. 

Clean the reservoir cap and the area 

around the cap to prevent debris from 

contaminating the transmission oil. See 

Figure 4-7.

Figure 4-7

2. 

Turn the reservoir cap counter-clockwise 

to remove, then check the oil level in the 

reservoir. Oil should be  visible at the 

bottom of the cup, but the oil level must 

NOT be above the “FULL COLD” line. See 

Figure 4-7. DO NOT FILL THE RESERVOIR.

3. 

If necessary to add oil because of some 

type of leakage, use Cub Drive System 

Fluid Plus (Shell TT-SB) or Castrol™ (Syntec®) 

Edge™ 5W50 and add only enough oil to 

bring the level to the “FULL COLD” line. 

Reinstall the cap and fully tighten.

NOTE: 

Prior to the initial operation of the 

tractor, the oil level in the reservoir may 

be slightly higher than the maximum 

due to air in the oil lines. Operation of 

the tractor will eventually purge the air 

from the lines and the oil level will settle 

to the maximum.

Tractor Storage

If your tractor is not going to be operated 

for an extended period of time (30 days to 

approximately six months), the tractor should 

be prepared for storage. Store the tractor in a 

dry and protected location. If stored outside, 

cover the tractor (including the tires) to protect 

it from the elements. The procedures outlined 

below should be performed whenever the 

tractor is placed in storage.
1. 

Change the engine oil and filter following 
the instructions provided in the Engine 
Operator’s Manual packed with this 
manual.

Warning! 

Never store the tractor 

with fuel in the tank indoors or in 
poorly ventilated enclosures, 
where fuel fumes may reach an 
open flame, spark or pilot light as 
on a furnace, water heater, 
clothes dryer, etc.

2. 

If storing the tractor for 30 days or more:

a. 

To prevent gum deposits from 

forming inside the engine’s 

carburetor and causing possible 

malfunction of the engine, 

the fuel system must be either 

completely emptied, or the 

gasoline must be treated 

with a stabilizer to prevent 

deterioration.

Warning! 

Fuel left in the fuel 

tank deteriorates and will cause 
serious starting problems. 

b. 

Use a fuel stabilizer 

for storage 

between 30 and 90 days

:

• 

Read the product 
manufacturer’s 
instructions and 
recommendations.

• 

Add to clean, fresh 
gasoline the correct 
amount of stabilizer 
for the capacity 
(approximately 3 gallons) 
of the fuel system.

• 

Fill the fuel tank with 
treated fuel and run the 
engine for 2-3 minutes 
to get stabilized fuel into 
the carburetor.

Содержание Pro Z Series 500 Lapbar

Страница 1: ...RSONAL INJURY Operator s Manual Form No 769 11394A March 22 2016 Safe Operation Practices 2 Assembly Set Up 9 Controls Operation 13 Service 20 Troubleshooting 28 Replacement Parts 29 Attachments Accessories 29 Warranties 30 Table of Contents NOTE This Operator s Manual covers several models Features may vary by model Not all features in this manual are applicable to all models and the model depict...

Страница 2: ...io 44136 0019 This spark ignition system complies with Canadian ICES 002 DANGER The engine manufacturer has supplied an engine owner s manual for information regarding US Environmental Protection Agency EPA and California Air resources Board CARB regulations relating to emission control systems maintenance and warranty Making any unauthorized alterations or modifications to the engine fuel or vent...

Страница 3: ...t point it at anyone Do not operate the mower without the discharge cover or entire grass catcher in its proper place 11 Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet 12 A missing or damaged discharge cover can cause blade contact or thrown object injuries 13 Stop the blade s when crossing gravel drives walks or roads an...

Страница 4: ...n on slopes unless necessary then turn slowly uphill and use extra care while turning 2 Do not mow near drop offs ditches or embankments The machine could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in 3 Do not operate on slopes or near the edge of water such as a lake pond river or stream where the machine could slip tip or roll over into the water 4 Do not...

Страница 5: ...lothes lines guy wires and buildings could create hazardous conditions whereby the machine could experience a tip over or roll over A canopy may provide protection for the operator from some environmental exposure sunlight rain etc 6 The ROPS and seat belt are integral parts of this machine and should not be tampered with modified in any manner or removed 7 Inspect the ROPS and seat belt assemblie...

Страница 6: ...djust and service as required 7 Check the blade s and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade s for damage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance an...

Страница 7: ...S This machine may pick up and throw objects which can cause serious personal injury WARNING THROWN OBJECTS This machine may pick up and throw objects which can cause serious personal injury BYSTANDERS Keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation MAX WARNING SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees DANGER...

Страница 8: ...ee Figure 1 and Figure 2 4 Adjust gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation See Figure 2 above 1 5 d a s h e d l i n e Slope Gauge Figure 2 Figure 1 15 Slope 15 Slope WARNING Slopes are a major factor related to tip over and roll over accidents which can result in severe injury or...

Страница 9: ...actor depicted may differ from yours NOTE All references in this manual to the left or right side and front or back of the machine are from the operating position only Exceptions if any will be specified Tractor Preparation TOOLSNEEDED Safety glasses leather gloves wire cutters 1 Remove the upper crating material from the shipping pallet and cut any bands or tie straps securing the tractor to the ...

Страница 10: ...ts b and shoulder bolts a from the manual bag See Figure 2 6 a b a b Figure 2 6 2 Place the seat into position and secure the seat into place with the hardware as shown in Figure 2 6 3 Remove the shoulder screw a and flange lock nut b from manual bag and install the seat lockout bracket c as shown in Figure 2 7 c a b Figure 2 7 4 Insert the wiring harness a into the bottom of the seat as shown in ...

Страница 11: ...a when the seat is in the desired position See Figure 2 12 a Figure 2 12 The seat tilt is controlled by the knob on the left of the seat Turn the knob rearward to tilt the seat back turn the knob forward to tilt the seat forward See Figure 2 10 Figure 2 13 The mechanical suspension mechanism 500 and 700 series incorporates weight ride adjustment controls for operators in the 100 to 280 lb weight r...

Страница 12: ...r and tilt the seat forward locking it in place with the seat prop Remove the bolts and hex nuts from the manual bag NOTE The positive battery terminal is marked POS a The negative battery terminal is marked NEG b NOTE If the positive battery cable c is already attached skip ahead to step 4 2 Remove the red boot d if present from the positive battery terminal a and attach the red cable c to the po...

Страница 13: ...uctions on using the bypass feature O FF ON STAR T Power Take Off PTO Knob The PTO knob is located on the RH console to the right of the operator s seat The PTO knob operates the electric PTO clutch mounted on the bottom of the engine crankshaft Pull the knob upward to engage the PTO clutch or push the knob downward to disengage the clutch The PTO knob must be in the OFF position when starting the...

Страница 14: ...nsport position push forward on the deck lift pedal and pull up on the deck lock rod To position the deck push the pedal all the way forward remove the clevis pin and reinsert it in the desired cutting height and slowly release pressure on the pedal until you reach the clevis pin Transport Lock Not Shown The transport lock is located on the left side of the operator s seat and is used to lock the ...

Страница 15: ...rms push the choke if equipped all the way down Electronic Throttle E Governor EFI Electronic Fuel Injection Engines 1 Open the fuel valve s NOTE If both tanks are on and one is empty the engine will not start Be certain to make sure both tanks have fuel or that the empty tank s fuel valve is closed NOTE To prime a dry fuel system turn the ignition switch to the ON position for one minute Allow th...

Страница 16: ...ove levers to neutral position using your hands 5 To drive the tractor firmly grasp the respective drive control levers with your right and left hands and continue with Driving the Tractor Forward Driving the Tractor Forward Warning Keep all movement of the drive control levers slow and smooth Abrupt movement of the control levers can affect the stability of the tractor and could cause the tractor...

Страница 17: ...f the turf Executing a Zero Turn Warning When executing a zero turn the tractor MUST BE STOPPED Executing a zero turn while the tractor is moving can significantly reduce your control of the tractor and will cause severe turf defacement to occur 1 Stop the forward or reverse motion of the tractor by moving the two drive control levers to neutral 2 To turn clockwise move the left control lever forw...

Страница 18: ...e tractor will affect the quality of the mower cut Mowing at full speed will adversely affect the cut quality Control the ground speed with the drive control levers 7 When approaching the other end of the strip slow down or stop before turning A U turn is recommended unless a pivot or zero turn is required 8 Align the mower with an edge of the mowed strip and overlap approximately 3 9 Direct the t...

Страница 19: ...1 to 2 1 2 Low 3 to 5 High 1 to 2 1 2 Low 3 to 5 Wet Installed Installed Hi lift High 1 to 2 1 2 Low 3 to 5 High 1 to 2 1 2 Low 3 to 5 High 1 to 2 1 2 Low 3 to 5 Table Notes This table is a general outline of suggested settings mowing conditions may vary Inner Baffle The inner baffle regulates grass discharge Remove the inner baffle for high volume grass and install the inner baffle for precision ...

Страница 20: ...evel in transmission oil expansion reservoir P Check engine intake screen cover P Clean mower P Blow out clean the pump control area under floor pan P Blow out clean the pedal control area under the foot rest P Lubricate wear points see chart P P Grease three spindle bearings P Clean engine cooling fins external surfaces P Lubricate all grease fittings see chart P Change hydrostatic fluid filter i...

Страница 21: ...ic Fluid Cub Drive System Fluid Plus Shell TT SB Castrol Syntec Edge 5W50 Number of Grease Fittings Description EVERY 25 HOURS 3 Blade Spindle Bearings See Figure 4 2 WEEKLY 2 Front Wheels See Figure 4 3 2 Front Wheel Spindles See Figure 4 3 2 Mower Deck Ball Wheels See Figure 4 4 2 Axle Pivot See Figure 4 3 LUBRICATION CHART Use a grease gun filled with Shell Alvania RL 2 grease for the blade spi...

Страница 22: ...manual Refer to the Engine Operator s Manual for information regarding the volume and weight of engine oil 9 Place the hose back into the clip securing it to the frame Lubrication Warning Before lubricating repairing or inspecting always disengage PTO set parking brake stop engine and remove key to prevent unintended starting Using a pressure lubricating gun lubricate all grease fittings and point...

Страница 23: ...nder normal operating conditions the oil level in the expansion reservoir does not need to be checked and no additional oil is needed If checking the reservoir oil level proceed as follows Warning Check the oil level ONLY before starting the tractor when the transmission oil is fully cooled 1 Clean the reservoir cap and the area around the cap to prevent debris from contaminating the transmission ...

Страница 24: ...e equal If they re not proceed to the next step 3 Loosen the lower nut a on the adjustable lift link b attached to the deck lift arm c to lower the deck and tighten the upper nut d to secure the deck in place loosen the upper nut d then tighten the lower nut a to secure the deck in place See Figure 4 8 d a b c Figure 4 8 4 The deck is properly leveled when both blade tip measurements are equal Lev...

Страница 25: ...he parking brake engaged engage the PTO switch by pulling up on the knob and try to start the engine The engine should not start If it does the PTO switch must be replaced See your Cub Cadet Service Dealer 2 If the engine does not start disengage the PTO by pressing the knob down and start the engine Now engage the PTO and the blades should rotate 3 If the blades do not turn the PTO switch must be...

Страница 26: ...eck Removal on page 24 3 To remove the belt covers a remove the wing knobs b from the carriage screws c securing it to the deck See Figure 4 16 a b c b c Figure 4 16 4 The speed nut should hold the carriage screw c and tab bolt in place if not re install as shown in Figure 4 16 5 Using a 1 2 drive insert the end into the 1 2 square opening in the deck idler assembly a and rotate the deck idler ass...

Страница 27: ...nt blades Warning A poorly balanced blade will cause excessive vibration may damage the machine and or result in personal injury 4 Test the blade s balance using a blade balancer Grind metal from the heavy side until it balances evenly NOTE When replacing the blade be sure to install the blade with the side of the blade marked Bottom or Grass Side or with a part number stamped in it facing the gro...

Страница 28: ...e blade 3 Check tire pressure in all four tires Mower will not mulch grass If Equipped w Mulching Kit 1 Engine speed too low 2 Wet grass 3 Excessively high grass 4 Dull blade 1 Place throttle in FAST rabbit position 2 Do not mulch when grass is wet 3 Mow once at a high cutting height then mow again at desired height or make a narrower cutting swath 4 Sharpen or replace blade Engine will not start ...

Страница 29: ... 931 05396 Chute Assembly 634 05228 634 05193 634 05192 Rear Wheel Assembly 24 x 12 12 554 754 Rear Wheel Assembly 24 x 12 12 560 760 772 Rear Wheel Assembly 26 x 12 12 960 972 634 05215 634 05212 634 05211 Front Wheel Assembly 13 x 6 5 6 500 Series Front Wheel Assembly 13 x 6 5 6 700 Series Front Wheel Assembly 16 x 6 6 900 Series Attachments Accessories 7 Part Number Description 59A30047150 FAB ...

Страница 30: ...a period of two years The warranty period begins on the date the outdoor equipment is delivered to an ultimate purchaser or first placed into service Subject to certain conditions and exclusions as stated below the warranty on emission related parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for...

Страница 31: ...t cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage Further the coverage under this warranty extends only to parts that were present on the off road equipment purchased The following emission warranty parts are covered if ap...

Страница 32: ...ual will void your warranty as to any resulting damage In addition Cub Cadet may deny warranty coverage if the hour meter or any part thereof is altered modified disconnected or otherwise tampered with HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE AND APPLICABLE MAINTENANCE RECORDS through your local authorized service dealer To locate the dealer in your area In the U ...

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