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Wiring Diagram

P0208 Safety Interlock Wiring Harness

Содержание 59A30033150

Страница 1: ...PTO GRASS COLLECTION SYSTEM LZ SZ 48 54 60 Decks MODEL 59A30033150 DESIGNED TO FIT Cub Cadet Tank 2012 2013 MODEL YEAR OPERATOR S MANUAL LZ MODELS COLLECTION SYSTEM REQUIRES INSTALLATION OF ADDED WEIGHT KIT 59A30037150 A1149 FOR SAFE OPERATION COLLECTION SYSTEM 21131507 ...

Страница 2: ...D SERVICE 37 5 1 Parts And Service Information 37 Safety Decals 38 Torque Specifications 39 SAFETY 1 Read the operator s manual carefully and familiarize yourself with the proper use of your attachment Do not allow anyone who is not acquainted with the Safety Instructions to use your attachment 2 Know the controls and how to stop them quickly READ THE OPERATOR S MANUAL 3 Do not allow children to o...

Страница 3: ...D This symbol is used to call attention to safety precautions that Should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily injury Safety Signs The signal words DANGER WARNING and CAUTION are used on the equipment safety signs These wor...

Страница 4: ...stment the purchaser must present evidence of the date of delivery of the product The purchaser shall pay any charge for the product to and from Arden NC C ITEMS NOT COVERED BY PECO WARRANTY Engines and batteries attached to PECO products are covered under a separate warranty by the respective manufacturer D UNAPPROVED ALTERATION OR MODIFICATION All obligations of New PECO Inc under this warranty ...

Страница 5: ...clippings as the mower cuts the turf It is also used for picking up leaves and in pre season and post season clean up The blower mounted on the right side of the unit uses a belt and gearbox system from the engine PTO shaft Drive train protection comes through belt slippage The blower draws grass clippings from the discharge area of the cutter deck back to the 3 4 cubic foot collection bags P G000...

Страница 6: ...aring inner race must be supported or bearing damage may occur Refer to Figure 2 1c Upon pressing the engine pulley to the clutch replace the completed assembly to the mower s engine shaft to fasten Fasten engine pulley assembly number 18 P A1109 to the electric clutch using 1 7 16 20 x 3 3 4 HHCS P K0350 and 1 7 16 helical spring lock washer P K0140 Torque the bolt to 55ft lbs Refer to Figure 2 1...

Страница 7: ...t assembly P A1110 to the rear frame of the mower using 4 3 8 16 x 1 1 4 carriage bolts P K1183 and 4 3 8 16 nylon flange locknuts P K2038 Leave the hardware loose Secure the lower mount assembly to the PTO mount plate assembly using 2 3 8 16 x 1 1 4 carriage bolts P K1183 and 2 3 8 16 nylon flange locknuts P K2038 Tighten all hardware from Sections 2 2 and 2 3 at this time Refer to Figure 2 3 Fig...

Страница 8: ...ocknuts P K2014 Attach the handle grip P J0522 to the PTO handle Refer to Figure 2 4b NOTE The PTO Handle can be adjusted after performing Step 2 6 to achieve proper belt adjustment To adjust the handle remove 3 1 4 20 x 3 4 HHCS P K1222 and 3 1 4 20 nylon flange locknuts P K2014 rotate handle until positioned in the desired location while aligning holes and reattach The bolts should be kept appro...

Страница 9: ...urn the adjustment bolt clockwise Figure 2 5e until there is 1 of deflection with 10 11 lbs of pressure at the center of the belt between the engine pulley and the gear box pulley Once the correct tension of the belt is achieved tighten the 4 bolts that secure the gear box assembly Refer to Figures 2 5f and 2 5g Replace the belt guard and hardware that was removed in Section 2 4 Loosen Bolts Figur...

Страница 10: ...to the top hole in the cam and replace the hair pin clip Adjust the cam stop bolt P K1159 to allow the cam to rotate slightly over center when the blower is disengaged Figure 2 6 2 7 Blower Cone Installation Thread 1 5 16 18 jam nut P K0120 onto each end of 2 5 16 18 x 2 1 2 HHCS P K0125 Now partially thread the bolts into each of the two tabs located on the blower housing Place blower cone so the...

Страница 11: ... shown in Figure 2 8d Use zip ties where indicated Disconnect the mower s safety interlock switch See mower s Owner s Manual for location Plug the male end of the collection system s wiring harness into the port where the mower s safety interlock switch was removed Then plug the mower s safety interlock switch into the female end of the collection system s wiring harness Refer to Figure 2 8e 2 8f ...

Страница 12: ... away from all moving parts and all heat sources that could potentially damage the wiring harness Locate the mower s safety interlock switch as shown in Figure 2 8h Disconnect the mower s existing wiring harness from the safety interlock switch and connect the safety interlock wiring harness P P0208 Connect the mower s wiring harness to the safety interlock wiring harness P P0208 Replace the panel...

Страница 13: ...ube Lift the upper frame assembly P A1058 above the lower mount assembly and lower the top assembly onto the two vertical tubes Secure the top assembly to the lower mount assembly using 2 clevis pins P K0133 and 2 hair pin clips P K0088 Refer to Figure 2 9 Upper Frame Assembly Hair Pin Clip Clevis Pin Lower Mount Assembly 13 Figure 2 9 ...

Страница 14: ...ge Kit Assembly Installation Assemble the hinge kit as shown in Figure 2 11 using 2 5 16 18 x 1 HHCS P K1154 3 5 16 18 nylon flange locknuts P K2516 5 1 4 flat washers P K0037 and 2 swing arm brackets P ZT 0004 Place 1 vinyl cap P J0289 on the end of the hex bolts as shown in Figure 2 11 Leave the nuts loose enough to allow fluid movement of the top when opening and closing When opened the top sho...

Страница 15: ...been removed from Figure 2 12b for visual clarification Insert the deck baffle P B0660 as shown in Figure 2 12b Secure the deck baffle to the mower deck using 1 3 8 16 x 1 1 4 carriage bolt P K1183 and 1 3 8 16 nylon flange locknut P K2038 Leave the hardware loose until the boot has been installed Deck Baffle Figure 2 12b 3 8 16 Nylon Flange Locknut 3 8 16 x 1 1 4 Carriage Bolt Figure 2 12a Remove...

Страница 16: ...nd leave all the hardware loose until the boot has been correctly positioned Then tighten the bolts only in the sequence specified Step 1 Remove the 3 8 16 carriage bolt and 3 8 16 nut shown in Figure 2 13a Step 2 Replace the hardware removed in Step 1 with 1 3 8 16 x 1 1 4 carriage bolt P K1183 and 1 3 8 16 nylon flange locknut P K2038 as shown in Figure 2 13b Do not tighten the hardware Remove H...

Страница 17: ... the hardware removed in Step 3 with 1 3 8 16 x 1 1 4 carriage bolt P K1183 and 1 3 8 16 nylon flange locknut P K2038 as shown in Figure 2 13d Do not tighten the hardware Remove Hardware Replace Existing Hardware With 1 3 8 16 x 1 1 4 Carriage Bolt and 1 3 8 16 Nylon Flange Locknut Do Not Tighten The Hardware 17 Figure 2 13c Figure 2 13d ...

Страница 18: ...DO NOT REMOVE the 1 3 8 16 carriage bolt and 1 3 8 16 nut shown in Figure 2 13e Step 5 Loosen but DO NOT REMOVE the 1 3 8 16 carriage bolt and 1 3 8 16 nut shown in Figure 2 13f Loosen Hardware Do Not Remove Loosen Hardware Do Not Remove 18 Figure 2 13e Figure 2 13f ...

Страница 19: ...in Figure 2 13g Step 7 Insert the deck mount plate in between the discharge stiffener and the top of the mowing deck aligning the front slot on the deck mount plate with the front set of hardware that was replaced in Step 4 Refer to Figure 2 13h Insert Deck Mount Plate Between Discharge Stiffener And Mowing Deck Deck Mount Plate 19 Figure 2 13g Figure 2 13h ...

Страница 20: ...tep 2 Refer to Figure 2 13i When both slots on the deck mount plate are aligned with the hardware added in Step 2 and Step 4 the deck mount plate should slide forward and backward allowing for adjustment Use Figure 2 13j for reference in proper alignment of the deck mount plate Align Slots With Hardware Deck Mount Plate Added Hardware Added Hardware Deck Mount Plate Should Adjust Forward and Backw...

Страница 21: ...o that the threads are on top of the boot as shown in Figure 2 13k This will prevent grass clipping from collecting on the bolt threads DO NOT TIGHTEN THE HARDWARE Step 10 Lift the discharge chute on the mower deck and position the boot assembly as shown in Figure 2 13l Align the bushings on the boot plate assembly with the bushings on the deck mount plate Aluminum Boot Align The Bushing On The De...

Страница 22: ...nd back edge of the boot as shown in Figure 2 13n NOTE To maximize the effectiveness of your collection system you want to minimize any gaps between your boot and the mower deck The boot kit assembly is designed to fit all deck sizes available for the LZ and SZ therefore your actual fit up may look slightly different than Figure 2 13p Figure 2 13p shows the fit up for an LZ model with a 60 inch se...

Страница 23: ...13n on the previous page tighten the hardware shown in Figure 2 13o NOTE Tighten hardware in the following sequence only Step 14 Still holding the boot snug to the mower deck tighten the hardware shown in Figure 2 13p Tighten Hardware Hold Boot In Position Tighten Hardware Hold Boot In Position 23 Figure 2 13o Figure 2 13p ...

Страница 24: ...k Refer to Section 2 12 for reference on deck baffle positioning Step 16 While holding the boot snug to the mower deck tighten the top set of hardware on the discharge chute stiffener You can access this hardware through the boot opening as shown in Figure 2 13r Deck Baffle For Select Cut Models Mate Baffle Flange Flush To Inside Of Deck Tighten Hardware Tighten Upper Hardware Hold Boot In Positio...

Страница 25: ...his hardware through the boot opening shown in Figure 2 13s Step 2 18 While holding the boot snug to the mower deck lift the discharge chute Tighten the two 3 8 16 nylon flange lock nuts on the boot plate as shown in Figure 2 13t Hold Boot In Position Tighten Lower Hardware Figure 2 13t Hold The Boot Snug To The Mower Deck Tighten Hardware Lift Discharge Chute 25 Figure 2 13s Figure 2 13t ...

Страница 26: ... 2 13u to secure the boot rod Step 20 Examine the boot fit up closely Ensure that there are no excessive gaps between the boot and the mower deck The aluminum boot should completely cover the deck opening Insert Hair Pin Clip As Shown The Boot Should Fit Snug Along These Edges 26 Figure 2 13u Figure 2 13v ...

Страница 27: ... and the container inlet Proceed to slide the opposite end of the 6 hose onto the outlet of the blower assembly See Figure 2 17 for details Make sure both ends of the hose are clearly attached to the inlet and the blower assembly inlet Tighten the hose clamps 2 16 Lower Hose To Blower Cone Installation Slide a 8 hose clamp P J0080 over both ends of the lower hose Then proceed to slide the lower ho...

Страница 28: ...to the specifications located in the chart towards the back of this manual Last rotate the impeller blade to ensure that the blade is clear of contact on all sides of the blower housing 2 18 Impeller Blade Removal Replacement To gain impeller blade 1 access first remove the blower cone 2 from the blower housing located on the PTO assembly P A1821 by removing two blower cone bolts and nuts 3 Next r...

Страница 29: ...1222 and 2 1 4 20 nylon flange locknuts P K2014 Insert the bolts from the bottom of the weight bracket so that the nuts fasten to the top of the bracket as shown in to Figure 2 19c 29 2 U Bolts w Flange Nuts Weight Bracket 2 3 8 16 Nylon Flange Locknuts per U Bolt Remove Pulley Access Cover Figure 2 19b Figure 2 19a One at a time add 1 large weight bar P B0704 to the weight bracket then 2 small we...

Страница 30: ...nt bag wear install 2 red plastic end caps P J0274 as shown in Figure 2 20a on each bag ring before installing bags To install the bag onto the bag ring place the seam openings of the bag onto the bag ring openings and turn the bag one full turn 360 so the plastic end caps are located opposite to the opening in the bag Figure 2 20b Do this for each of three bags Install the completed assemblies on...

Страница 31: ...037 1 4 FLAT WASHER 75 OD x 314 ID x 060 T 2 8 K1128 1 4 20 NYLOC NUT 2 9 C0026 GRASS DEFLECTOR 1 10 K0062 3 16 x 1 1 2 FENDER WASHER Z 4 11 K1265 BLACK PANEL RETAINER 3 12 V1120 SCREEN 1 13 V1118 DUST GUARD 1 14 R0006 CUB CADET LOGO 1 15 R1057 2 x 4 Red Reflector Label 2 16 R1069 Warning Turn Off Blower Label 1 17 R1065 Made In USA Label 1 18 R1054 Important Check Hoses 1 19 R1051 Warning Use Hea...

Страница 32: ...16 1 2 15 44 35 43 14 42 41 12 23 20 29 30 25 24 7 13 19 39 18 6 8 17 31 32 9 10 28 45 33 46 40 34 38 27 26 47 21 22 48 49 37 36 Exploded Parts View A1821 PTO Assembly 32 3 4 5 Are Used To Fasten Pulley To Gear Box ...

Страница 33: ...7 BEARING 2 0472 OD 0 9843 ID 0 5906 W 6205RS PEER 1 22 n0148 BEARING 1 625 OD 0 75 ID 0 4375 W 9R12 PEER 1 23 b1758 PTO SHAFT 1 24 J0801 1 4 28 ZIRC FITTING 1 25 J0254 3 16 SQ x 3 4 LONG KEYWAY 1 26 M0228 BLOWER PULLEY 1 27 K1446 1 187 OD x 380 ID x 187 WASHER 1 28 K1190 3 8 16 x 3 4 HHCS 1 29 E4004B BLOWER HSG BACK 1 30 E4004F BLOWER HSG FRONT 1 31 K1125 1 4 20 X 1 HHCS 7 32 K1126 1 4 20 FLANGE ...

Страница 34: ...34 ...

Страница 35: ...35 Wiring Diagram P0208 Safety Interlock Wiring Harness ...

Страница 36: ...t horsepower requirements will vary with the mowing conditions such as type and height of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc 3 3 Disengagement Of The Blower A To disengage the blower rotate the engagement handle towards the mower WARNING The blower will continue to spin DO NOT TOUCH the blower pulleys or the belt until the tractor is turned off DO...

Страница 37: ... drain the gearbox and fill using an 80W 90 gear oil The gearbox ships with 6 0 oz of oil but we recommend replacing with a measured 5 5 oz to fill the gearbox DO NOT OVERFILL Blower Assembly NOTE The following is for older PTO models that contain a greaseable zerc fitting Newer models contain maintenance free bearings and are without a greasable fitting 1 On initial use Grease the fitting on the ...

Страница 38: ...Off Blower Label 38 SAFETY DECALS To promote safe operation PECO supplies safety decals on all products manufactured Damage can occur to safety decals either through shipment use or reconditioning Contact your local Service Center for replacement decals Part R0006 Cub Cadet Label Part R2008 Danger Rotating Blades Label Part R4037 Warning Hot Surface Label Part R2007 Danger Never Use Hands Label Pa...

Страница 39: ...49 ...

Страница 40: ...NOTES ...

Страница 41: ...Cub Cadet LLC P O Box 361131 Cleveland Ohio 44136 0019 Phone 1 877 282 8684 MTD Products Limited Kitchener ON N2G 4J1 1 800 668 1238 ...

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