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General Motorcycle Safety Guidance

•

Warning!

Do not attempt to ride this motorcycle on public roads if you do not

have a motorcycle license.

•

Warning!

Do not attempt to ride this motorcycle if you do not know how to

ride a motorcycle.

•

Warning!

Always wear appropriate motorcycle gear when riding your

motorcycle. Never ride your motorcycle without wearing an approved helmet,

a motorcycle jacket, eye protection, gloves, motorcycle pants, and boots.

•

Warning!

Always remain alert while operating your motorcycle. Pay attention

to traffic conditions and the road surface. Adjust your speed and following

distances taking these factors into consideration.

•

Warning!

Never operate your motorcycle while under the influence of drugs or

alcohol, or when sleep deprived.

•

Warning!

The motorcycle’s cylinder, cylinder head, and exhaust system are hot

when the motorcycle is running and after turning it off. Do not touch these

items.

•

Warning!

Always maintain appropriate tire pressure. Operating the motorcycle

with low tire pressure will adversely affect the motorcycle’s handling.

https://www.motomanuals.net/

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Содержание RZ3S

Страница 1: ...RZ3S Owner s Manual https www motomanuals net...

Страница 2: ...the trust and confidence you have in CSC Our guiding principle will always be that our customers come first We wish you many miles of safe and enjoyable riding on your new RZ3S motorcycle If there is...

Страница 3: ...ft Handlebar Controls 11 Right Handlebar Controls 12 Fuel Tank 13 Motorcycle Controls 14 Tool Kit 16 Motorcycle Load Limits 17 Break In Procedure 18 EFI System 19 General Motorcycle Safety Guidance 24...

Страница 4: ...our Oil 42 Changing Your Oil 43 Changing Your Oil Filter 44 Air Cleaner Maintenance 45 Spark Plug Maintenance 46 Throttle Cable Maintenance and Adjustment 47 Front Brake Inspection 48 Rear Brake Inspe...

Страница 5: ...d on the latest data available at publication We reserve the right to modify this Manual at any time without prior notice Please purchase parts and consumables for your motorcycle only from CSC Motorc...

Страница 6: ...IN and engine numbers are located as shown below The VIN is printed on the right side of the frame The vehicle nameplate is attached to the right side of the frame The engine number is on the upper le...

Страница 7: ...le Components 1 Rearview Mirrors 2 Left Handgrip 3 Turn Signals Horn Emergency Flashers 4 Instrument Pod 5 Ignition Lock 6 Kill Switch and Starter Button 7 Throttle 8 Fuel Cap and Lock https www motom...

Страница 8: ...7 Motorcycle Components continued 1 Headlight 2 Front Suspension 3 Seat 4 Seat Lock 5 Gearshift 6 Left Front Footrest 7 Left Rear Footrest https www motomanuals net...

Страница 9: ...8 Motorcycle Components continued 1 Rear Wheel 2 Muffler 3 Right Rear Footrest 4 Right Front Footrest 5 Rear Brake Lever 6 Front Wheel https www motomanuals net...

Страница 10: ...ne run Turn the key to this position and press the start button to start the motorcycle Position 2 Engine off Turn the key to this position to turn off the motorcycle Position 3 Motorcycle fork locked...

Страница 11: ...r Holding this down for several seconds in the trip mode will reset the trip meter to 0 0 To switch between English and metric units turn off the ignition hold the button down turn on the ignition wit...

Страница 12: ...beam low beam control switch Item 3 is the horn switch Item 4 is the turn signal switch The turn signals are not self cancelling you should press this switch after making a turn Item 5 is the emergenc...

Страница 13: ...an emergency Caution Do not use the kill switch to routinely turn off the engine Use the ignition key instead Item 2 is the headlight switch Use it to turn the headlights on Item 3 is the starter but...

Страница 14: ...ne when refilling Caution Do not use fuel with ethanol exceeding 15 Caution Wipe up any fuel that spills outside the fuel tank Item 1 is the fuel tank lock It uses the motorcycle s ignition key Item 2...

Страница 15: ...0 to 20 mm Item 2 is the rear brake lever Its stroke is 20 to 30mm Warning Check your motorcycle s front and rear brake operation prior to every ride Warning Service the front and rear brakes at the i...

Страница 16: ...wnshift while actuating the clutch Raise it to upshift while actuating the clutch Neutral is between first and second gear Caution Do not attempt to shift the motorcycle without using the clutch Item...

Страница 17: ...16 Tool Kit Item 6 is the motorcycle tool kit It includes the tools shown for simple motorcycle maintenance https www motomanuals net...

Страница 18: ...torcycle is designed to carry the rider and one passenger You should never exceed a total load on the motorcycle in excess of 330 lbs Warning Do not exceed a combined load of 330 lbs Warning Do not lo...

Страница 19: ...commend the first oil change when the motorcycle reaches between 200 and 500 miles We recommend a second oil change at 1 000 miles and every 2 500 miles thereafter We recommend using only 10 40W motor...

Страница 20: ...is a fault the EFI fault indicator will turn on or flash If the EFI indicator does this check the electrical connections to the components described above the fuel lines and battery voltage Caution D...

Страница 21: ...20 EFI Schematic https www motomanuals net...

Страница 22: ...21 EFI System continued https www motomanuals net...

Страница 23: ...22 EFI System continued https www motomanuals net...

Страница 24: ...cloth to prevent fuel spray Eliminate all ignition sources Caution Do not attempt to maintain the EFI system with the ignition on Caution Lubricate EFI components when installing to prevent seal dama...

Страница 25: ...ts Warning Always remain alert while operating your motorcycle Pay attention to traffic conditions and the road surface Adjust your speed and following distances taking these factors into consideratio...

Страница 26: ...Do not overload the motorcycle or load it unevenly Warning Do not attempt to carry more than one passenger in addition to the rider Warning Do not attempt to perform wheelies or stoppies Caution Don...

Страница 27: ...her foreign objects embedded in the tread or the sidewall The fuel tank contains adequate fuel The crankcase has oil The turn signals the front and rear brake lights the horn and the headlight all ope...

Страница 28: ...ill switch is in the RUN position The chain has appropriate slack Major threaded fasteners are tight We always hand check the axle nuts the exhaust header nuts and bolts the muffler bolts and nuts gra...

Страница 29: ...the ignition lock to the run position as shown in the photo to the left Wait until you hear the fuel pump pressurize the fuel system Hold the front brake lever in denoted by Item 2 in the photo to th...

Страница 30: ...the photo to the left After the engine starts allow it to warm up at idle for approximately 3 minutes Caution Do not hold the starter button on for more than 5 seconds Caution Do not race the engine...

Страница 31: ...e the motorcycle lift it and retract the stand and pull in the clutch lever Item 1 in the photo to the left Depress the foot shift Item 2 in the photo to the left to engage 1st gear Open the throttle...

Страница 32: ...celerate to the gear you are downshifting to Warning If you downshift too aggressively i e you downshift to too low a gear for your speed you can induce a skid Repeat the above process using engine br...

Страница 33: ...ycle Safe Riding Operating a motorcycle is much different than driving a car and a much higher degree of care and attentiveness is required to operate a motorcycle safety You must pay attention to you...

Страница 34: ...ments with cars Never overload your motorcycle Never attempt to negotiate a corner at too high a speed If sand or gravel is on the road surface reduce your speed If cut grass is on the road surface re...

Страница 35: ...your surroundings when stopping your motorcycle and in particular make sure the ground is solid when you put your foot out to support the motorcycle at a stop Always keep your feet on the footpegs whe...

Страница 36: ...on your motorcycle you should follow this guidance Warning Whenever the motorcycle is to be reassembled after disassembly washers seals and cotter pins need to be replaced When you fasten a series of...

Страница 37: ...trolyte of the battery contains sulfuric acid If your eyes skin or clothes are splashed with electrolyte rinse them thoroughly with water and seek immediate medical attention Warning Disconnect the ne...

Страница 38: ...t then clean them with a brush and then rinse them with hot water Parts Inspection Parts should be inspected after they are cleaned The purpose of inspection is to check if the parts need to be repair...

Страница 39: ...ar wheel The drive chain should have 3 5 inch of free play The drive chain adjustment procedure is explained in this Service Manual The valves should be adjusted to the specified gap Tire pressure sho...

Страница 40: ...cifications Item Adjustment Limits Clutch lever free play at tip to inch Throttle free travel 2 5 degrees Drive chain 3 5 inch Valve gap at TDC 0 04 to 0 08 mm Tire pressure front rear 36 psi https ww...

Страница 41: ...40 Maintenance Schedule https www motomanuals net...

Страница 42: ...n using a suitable chain cleaner Dry the motorcycle with a towel or a chamois Lubricate the chain with a suitable chain lubricant Caution Do not spray lubricant directly into the brakes Wax the motorc...

Страница 43: ...position off the sidestand Oil should be visible in the Item 1 viewport You should check the oil before every ride Warning Take care not to let the motorcycle fall when you are holding it in the verti...

Страница 44: ...in the photo to the left Allow the old oil to drain completely into the oil tray Hold the motorcycle vertically to drain all oil Replace the oil drain plug shown above Unscrew the oil fill port Item 3...

Страница 45: ...old filter Caution If the engine has been running the oil filter will be hot Replace the oil filter every 10 000 km or 250 hours of operation Smear a small amount of motor oil on the oil filter gaske...

Страница 46: ...ipe down the exterior portions with a dry cloth Use compressed air directed opposite normal air flow to blow out the air cleaner Warning Do not use gasoline or other solvents to clean the air filter C...

Страница 47: ...side of the cylinder head Clean or replace the spark plugs as necessary Use JH9RC spark plug with a gap of 0 6 to 0 7 mm Torque the spark plugs to 17 5 Nm Caution If the engine has been running the s...

Страница 48: ...left should have 2 to 5 degrees of free play in it The throttle cable slack can be adjusted with the Item 2 barrel nut and lock shown in the photograph to the left Adjust these to attain the required...

Страница 49: ...ort Item 2 in the photo to the left It shows the brake fluid level Use only DOT 3 or DOT 4 brake fluid Warning Do not mix brake fluid with other fluids Do not re use brake fluid Change the brake fluid...

Страница 50: ...l actuation slack can be adjusted with the Item 1 adjustor shown in the photo to the left The rear brake pad thickness Item 2 in the photo to the left should be no less than 2mm If the rear brake pad...

Страница 51: ...50 Wheel And Tire Inspection Warning Wheels and tires should be inspected before each ride https www motomanuals net...

Страница 52: ...ween rides Please call us at 909 445 0900 if you wish to purchase a battery tender Warning If you spill battery acid on yourself flush immediately with copious amounts of water Warning Charge the batt...

Страница 53: ...rning Never replace the fuse with anything but another fuse Warning Never replace the fuse with a higher amperage fuse Caution If the fuse opens do not simply replace it Troubleshoot the electrical sy...

Страница 54: ...of the engine If the mounting screw loosens the horn may rattle If the horn sound weakens it may be adjusted using the white adjusting nut shown in the photo to the left If the horn cannot be adjuste...

Страница 55: ...the ignition key on for 15 seconds then turn the key on and off five times at 0 5 second intervals If the motorcycle does not start after several attempts to clear away unburnt fuel in the cylinder fu...

Страница 56: ...attery charge it and store it in a cool and dry environment Support the motorcycle on blocks to prevent tire damage Cover the motorcycle to protect it from dust moisture and other contaminants Add fue...

Страница 57: ...56 Motorcycle Specifications https www motomanuals net...

Страница 58: ...57 Wiring Schematic https www motomanuals net...

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