8.
CUT THE CONTINUOUS ALUMINUM CRASH RAIL RETAINER TO LENGTH USING THE REQUIRED DEDUCTIONS (SEE LAYOUT VIEW).
NOTE: IT IS RECOMMENDED THAT THE ACROVYN COVER AND ALUMINUM RETAINER BE CUT WITH AN 80-100 TOOTH CARBIDE TIPPED SAW BLADE
OR EQUIVALENT.
9.
CUT RC-10 CUSHION TO LENGTH NOTING REQUIRED DEDUCTIONS (SEE LAYOUT VIEW) AND INSTALL ONTO ALUMINUM RETAINER.
10. ATTACH CRASH RAIL END CAPS AND OUTSIDE CORNERS:
·
SLIDE 1/4-20 x 3/4" HEX HEAD BOLTS IN THE RECEIVER SLOT OF THE CRASH RAIL RETAINER FOR ALL WALL BRACKETS.
·
USE CRASH RAIL END CAP AS A TEMPLATE TO DRILL CLEARANCE HOLES IN RETAINER.
·
ATTACH END CAP/OUTSIDE CORNERS BY SLIDING THE END CAP ONTO THE END OF THE ALUMINUM RETAINER AND SECURING INTO
POSITION USING TWO (2) #10-24 X 1/2" RD HD SLOTTED MACHINE SCREW WITH LOCK WASHER AND #10 HEX NUT AT EACH END CAP AND
FOUR (4) AT EACH OUTSIDE CORNER.
NOTE: TO AID IN LOCATING THE END CAPS CORRECTLY, CUT A 4" [101.6mm] SECTION OF COVER FROM SCRAP AND SNAP IT ON THE RETAINER.
LOCATE THE CAP SO IT ALIGNS FLUSH WITH TOP AND BOTTOM OF THE COVER.
11. ATTACH THE ALUMINUM CRASH RAIL RETAINER TO THE WALL BRACKETS BY ALIGNING THE HEX HEAD BOLT WITH THE MOUNTING
BRACKETS AND INSERTING THE HEX HEAD BOLT INTO THE MOUNTING BRACKET HOLE. PLACE A 1/4" FLAT WASHER AND 1/4-20 HEX NUT
ONTO THE HEX HEAD BOLT AND TIGHTEN AS REQUIRED.
12. CUT THE ACROVYN COVER TO THE PROPER LENGTH. THE COVER LENGTH IS DETERMINED BY MEASURING THE DISTANCE BETWEEN THE
INSTALLED END CAPS AND/OR OUTSIDE CORNER ASSEMBLIES.
NOTE: IT IS RECOMMENDED THAT THE ACROVYN COVER BE CUT SLIGHTLY LONGER (1/32" [0.8mm] UP TO 5'-0" [1.5m], 1/16" [1.6mm] OVER 5'-0"
[1.5m]) THAN THE MEASURED DISTANCE. THIS ADDITIONAL LENGTH WILL PROVIDE FOR A TIGHTER COVER-TO-END CAP FIT.
13. STARTING AT ONE END, SNAP THE ACROVYN COVER ONTO THE RETAINER ALONG THE LENGTH OF THE CRASH RAIL.
NOTE: MANUFACTURER RECOMMENDS ALL PRINTED "PRODUCT IDENTIFICATION" ON THE REAR OF THE ACROVYN PROFILE SHALL BE ORIENTED
IN THE SAME DIRECTION DURING INSTALLATION TO ENSURE PROPER ALIGNMENT AT SPLICE BUTT JOINTS.
P-OMAN HANDRAIL
TYPICAL CRASH RAIL ASSEMBLY
24POMAN
CRASH RAIL
END CAP
RETAINER SPLICE BAR AND
FASTENERS #1, #2, #7
CRASH RAIL OUTSIDE
CORNER FLANGE
CRASH RAIL OUTSIDE
CORNER ASSEMBLY
ACROVYN CRASH RAIL COVER
ALUMINUM CRASH RAIL RETAINER
RC-10 CUSHION
FASTENER #7
CRASH RAIL
END CAP
FASTENER #4
FASTENER #2 AND
FASTENER #6
FASTENER #8, #9
Doc#: II-24POMAN
Issue Date: 03/23/10
Rev Date: 11/09/18
